MAX6495EVKIT

General Description
The MAX6495 evaluation kit (EV kit) demonstrates a
high-voltage overvoltage protection circuit for automo-
tive applications that must survive load dump and high-
voltage transient conditions. This EV kit is a fully assem-
bled and tested surface-mount board.
This EV kit supports high output currents of up to 5A,
operates at voltages up to 72V, and withstands temper-
atures ranging from -40°C to +105°C. Two alternate
voltage inputs implement two different schemes for
reverse-battery protection.
Features
5.5V to 72V Wide Supply Voltage Range
Up to 5A Output Current Capacity
Selectable Overvoltage Mode and Overvoltage
Limiter Mode
Adjustable Overvoltage Threshold
100V Reverse-Battery Protection
Evaluates: MAX6495
MAX6495 Evaluation Kit
________________________________________________________________ Maxim Integrated Products 1
19-4002; Rev 2; 12/06
Component List
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Ordering Information
PART TEMP RANGE IC PACKAGE
MAX6495EVKIT
-40°C to +105°C 6 TDFN-EP*
DESIGNATION QTY DESCRIPTION
C1, C7 2
22µF, 100V aluminum electrolytic
capacitors
Vishay 222215369229
C2, C8C12 0 Not installed, capacitors
C3 1 Not installed, capacitor (1206)
C6 1
0.1µF, 100V X7R ceramic capacitor
TDK C3216X7R2A104K or
AVX 12061C104KAT2A
C13 1 Not installed, electrolytic capacitor
D1 1
8A/100V Schottky diode
International Rectifier 8TQ100S or
ST Microelectronics STPS8H100G
D2 1
60V, 600W TVS diode
Diodes SMBJ54A or
Fairchild SMBJ54A
D3 1
18V zener diode
Central Semi CMPZ5248B or
Diodes MMBZ5248BT
D4 1
Not installed, optional TVS diode
(DO-15)
DESIGNATION QTY DESCRIPTION
J1 0 Not installed, 2-pin header
J2, J3, J4 3 3-pin headers
M1 1
100V, 33A n-channel MOSFET
International Rectifier IRF540NS or
Fairchild FQB33N10
M2 1
100V, 23A p-channel MOSFET
International Rectifier IRF9540NS or
Fairchild FQB22P10
R1 1 649k ±1% resistor (0805)
R2 1 49.9k ±1% resistor (0805)
R4 1 Not installed, resistor (0805)
R5 1 100k ±1% resistor (0805)
R6 1 2.2M ±1% resistor
U1 1 MAX6495ATT (6-pin TDFN)
1 PCB: MAX6495EVKIT
*EP = Exposed paddle.
Evaluates: MAX6495
MAX6495 Evaluation Kit
2 _______________________________________________________________________________________
Quick Start
The MAX6495 EV kit is fully assembled and tested.
Follow these steps to verify operation. Caution: Do not
turn on the power supply until all connections are
completed.
1) Connect a DC power supply (0 to 20V or above, 5A
or depending on load) to VIN1 and GND.
2) Connect a voltmeter or oscilloscope and a load (if
desired) to OUT and GND.
3) Make sure the J2 shunt connects pins 1-2 (overvolt-
age-protect mode). The J4 shunt should connect
pins 1-2.
4) Turn on the power supply and increase the input volt-
age. The output turns on when the input voltage
reaches 5.5V. Increase the supply voltage further; the
output turns off when the input voltage reaches 17V.
5) The above steps can be followed for a power supply
connected to VIN2 or VIN3. The thresholds for turn
on and turn off for inputs VIN2 and VIN3 are higher
due to the voltage drop across the reverse-battery
protection.
Detailed Description
The MAX6495 EV kit demonstrates a high-voltage over-
voltage protection circuit for automotive applications
that must survive load dump and high-voltage transient
conditions. This EV kit can be configured in overvoltage
mode or overvoltage limiter mode by setting jumper J2
(see Table 1 for the jumper settings), and can supply
up to 5A of output current.
The MAX6495 EV kit has three positive power-supply
inputs: VIN1, VIN2, and VIN3. Inputs VIN2 and VIN3
have diode-based and p-channel MOSFET-based
reverse-battery protections, respectively, and VIN1
bypasses all reverse-battery protections.
Overvoltage Mode
In overvoltage mode, the MAX6495 monitors the input
voltage and turns off the series-pass n-channel
MOSFET (M1) when the input voltage exceeds the pro-
grammed threshold voltage. As soon as the input volt-
age drops below the overvoltage threshold, the charge
pump of the MAX6495 fully enhances MOSFET M1 to
turn the output back on. The voltage-divider formed by
R1 and R2 sets the threshold voltage. The resistors pro-
vided in the MAX6495 EV kit set the threshold at 17V. If
inputs VIN2 or VIN3 are used, this threshold will be
higher due to the voltage drop in D1 or M2.
The overvoltage threshold can be adjusted by varying
R1 or R2 using the equation below:
where V
OV
is the desired overvoltage threshold. To
maintain threshold accuracy, R2 must be less than
250k. Since the EV kit ships with R2 set at 49.9k, an
easy way to change the threshold is to change R1 only,
using the formula above.
Overvoltage Limiter Mode
In overvoltage limiter mode, the MAX6495 monitors the
output voltage instead of the input voltage. The output
voltage is sensed through the same voltage-divider
formed by R1 and R2, so the equation given for over-
voltage mode also applies to the threshold voltage in
overvoltage limiter mode. During an input overvoltage
R
V
R
OV
1
124
12
.
=−
×
Component Suppliers
SUPPLIER PHONE FAX WEBSITE
AVX Corp. 602-678-0384 602-678-0385 www.avx.com
Central Semiconductor Corp. 516-435-1110 516-435-1824 www.centralsemi.com
Diodes Inc. 805-446-4800 805-446-4850 www.diodes.com
Electronic Connector Service, Inc. 714-895-6351 714-894-1858 www.ecsconn.com
EPCOS 732-906-4300 732-603-5935 www.epcos.com
International Rectifier 310-322-3331 310-322-3332 www.irf.com
Murata Mfg. Co., Ltd. 770-436-1300 770-436-3030
www.murata.com
STMicroelectronics 408-452-8585 408-452-1549 www.st.com
TDK Corp. 847-390-4373 847-390-4428 www.component.tdk.com
Vishay 402-563-6866 402-563-6296 www.vishay.com
Note: Indicate that you are using the MAX6495 when contacting these component suppliers.
transient in this mode, the MOSFET switches off until
the output voltage falls to 95% of the threshold voltage,
and then the MOSFET switches back on. This cycle
repeats, generating a sawtooth waveform on the output.
The minimum output voltage in overvoltage limiter
mode depends on load current, output capacitance,
and the MOSFETs switching period. The MAX6495 EV
kit comes with one 22µF capacitor at the output to sup-
ply the load during the time when the MOSFET is off.
Connect the optional electrolytic capacitor C13 (150µF,
100V) to support load currents higher than 0.5A when
the EV kit operates in overvoltage limiter mode.
Add capacitor C3 on the gate of MOSFET M1 to
decrease the frequency of the sawtooth waveform. This
process helps limit the devices power dissipation.
Jumper Selection
To filter fast transients that may be present at the input
from reaching the MAX6495, place a small resistor, R4,
(10, for example) on the board, and cut jumper J1.
Three-pin jumper J2 selects between overvoltage mode
and overvoltage limiter mode; do not leave this jumper
unconnected. Three-pin jumper J3 controls the gate
drive of p-channel MOSFET M3 used as a reverse-bat-
tery protection. Use J3 to disconnect resistor R5 when
M3 is not used to avoid supply leakage through R5.
Three-pin jumper J4 controls the SHDN pin of the
MAX6495 and can enable or disable the MOSFET M1
enhancement. Table 1 lists the jumper options.
Evaluates: MAX6495
MAX6495 Evaluation Kit
_______________________________________________________________________________________ 3
SHUNT POSITION AND FUNCTION
JUMPER
1-2 2-3
J1 Shorted: RC input filter disabled*
J2
Overvoltage mode*
Overvoltage limiter mode
J3
M2 gate drive is
disabled*
M2 gate drive is enabled
J4 U1 is enabled* U1 is disabled
Table 1. Jumper Function
*Default configuration.

MAX6495EVKIT

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Power Management IC Development Tools MAX6495 Eval Kit
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet