NCL30060LED1GEVB

NCL30060GEVB
http://onsemi.com
10
boards can be connected in parallel allowing control of
many lighting fixtures from one variable dc supply.
The dimming interface will also support dimming control
using a potentiometer noting that the evaluation board
interface is capable of sourcing 10 V. (Note, a logarithmic
taper potentiometer is suggested for more proportional light
control with potentiometer setting.) Multiple fixtures can be
connected together when using a potentiometer; however
the adjustment region will be more compressed. This is due
to multiple LED drivers where each dimming interface is
contributing some current to the same potentiometer.
An alternate approach to a potentiometer is a commercial
1−10 V dimming control. An example of this control is
a potentiometer which has a transistor follower as a current
buffer to minimize the effect of current sourced from
multiple dimming interface circuits. The 1−10 volt dimming
interface will work with all three control methods.
The 1−10 volt dimming control injects a proportional
signal into the current feedback loop essentially subtracting
the control input proportionally from the feedback required
from the LED current sense resistor. This provides a stable
wide-range dimming control. 10 volts on the input provides
zero output from the summing amplifier U41. R45 in
conjunction with R44 and R46 results in zero current
through R36 which means no modification to the current
feedback. Therefore, full LED is applied to the load.
A voltage higher than 10 V has no effect on the feedback
loop. Maximum voltage at the dimming control input is
15 V.
As the dimming control voltage is reduced, U41 amplifies
the signal and raises the voltage on R36, which
proportionally reduces the feedback signal from the sense
resistor. U42 clamps this summed signal to 2.5 V when the
dimming input is lowered to 1 V. Further reduction in
dimming input voltage will have no effect due to the
clamping of U42. The value of R36 determines the
minimum current flowing through the LED load.
The formula to calculate R36 is given below:
R
36
+
R
23
ǒ
V
U42
* K
Ǔ
K * I
LED
R
24
(eq. 2)
Where:
K + V
U4
ǒ
R
18
R
16
) R
17
) R
18
Ǔ
(eq. 3)
For the example evaluation board with minimum LED
current of 120 mA, R36 is approximately 1 MW.
PWM Dimming
Components to support a PWM dimming input can be
placed on the NCL30060 evaluation board in the designated
area. Components used for 1−10 V dimming must be
removed when using the PWM dimming input.
The evaluation board converts the PWM signal to an analog
level. Therefore the LED current responds to the average
duty factor of the PWM signal being subtracted from the full
LED current. For example, a PWM signal which is at the
high state for 10% will result in 90% of the full LED current.
A PWM signal which is at the high state 70% of the time will
result in an LED current of 30% of maximum.
U31 is a Schmitt trigger buffer which receives the PWM
signal providing a fixed amplitude square wave with fast rise
and fall times. R33 and C31 filter the PWM signal to an
average level which is then impressed on R36. Since the
PWM input is converted to an analog voltage to linearly dim
the LED current, the PWM frequency is not critical. PWM
frequencies from 100 Hz up to 20 kHz are acceptable.
The control method functions the same as with the 1−10 V
dimming.
R31 and D31 limit the PWM dimming signal to 5.1 V
protecting the input of U31. 12 V is the maximum input. R2
ensures if no PWM signal is applied, the LED current will
be at the maximum level. R34 sets the maximum level when
duty factor is 0%. If R34 is omitted, the maximum LED
current will be slightly higher than the target value without
the PWM dimming circuit.
“Clamp”
There is an area on the bottom side of the PCB labeled
“Clamp”. These component locations are reserved for
a future enhancement. The demo board is shipped without
populating this area.
NCL30060GEVB
http://onsemi.com
11
Table 2. BILL OF MATERIALS
Designator Qty. Description Value Tolerance Footprint Manufacturer
Manufacturer
Part Number
Substi-
tution
Allowed
CY 1 Capacitor, Y5U X1Y1 4.7 nF, 250 VAC 20% Radial Panasonic CD16-E2GA472MYNS Yes
CX1 0 DNP Box
CX2 1 Metallized Polyester
Film X1
47 nF, 300 VAC 20% Box Panasonic ECQ-U3A473MG Yes
C2 1 Ceramic 4700 pf, 500 V 10% 1206 TDK CGJ5H4X7R2H472K115AA Yes
C1 1 Metallized Polyester
Film X1
220 nF, 300 VAC 20% Box Panasonic ECQ-U2A224ML Yes
C4 1 Ceramic COG 1 nF, 50 V 10% 0603 TDK C1608COG1H102K080AA Yes
C7 1 Ceramic COG 100 pF, 50 V 5% 0603 TDK C1608COG1H101J080AA Yes
C6 1 Ceramic
10 mF, 35 V
15% 1206 TDK C3216X7R1V106M Yes
C8 1 Ceramic X7R 220 nF, 50 V 10% 1206 TDK C3216X7R1H224K115AA Yes
C9 1 Ceramic X7R 100 nF, 50 V 10% 0603 TDK C1608X7R1H104K080AA Yes
C11, C12 2 Aluminum Electrolytic
680 mF, 63 V
20% Radial Nichicon UPW1J681MHD6 Yes
C13 1 Ceramic NPO 22 pF, 50 V 5% 0603 TDK C11608C0G1H220J080AA Yes
D1, D2,
D3, D4
4 Rectifier 1000 V, 1 A SMA ON Semiconductor MRA4007T3 No
D5 1 Fast Rectifier 1 A 1000 V SMA Micro Commercial ES1M Yes
D6, D7 2 Diode 250 V, 200 mA SOD123 ON Semiconductor MMSD103T1G No
D8 1 RECTIFIER 200 V, 3 A DPAK ON Semiconductor MURD320T4G No
D9 1 Diode 70 V, 200 mA SOT23 ON Semiconductor BAW56LT1G No
D10 1 ZENER, Low Current 17 V 5% SOD123 ON Semiconductor MMSZ4704T1G No
D12 1 Diode 250 V, 200 mA SOD123 ON Semiconductor MMSD103T1G No
D13 1 Schottky Rectifier 10 V, 2 A SMA ON Semiconductor MBRA210LT3G No
F1 1 Slow Blow TE5 Series 1A Axial Littelfuse 36911000440 Yes
J1, J2 2 2 Position Terminal Block Through
Hole
Wiedmuller 1716020000 Yes
L2 1 Dual Coil
6 mH, 1.6 W,
500 mA
10% Through
Hole
Wurth Midcom 750311895 Yes
L3 1 Drum Inductor 2.2 mH 10% Through
Hole
Wurth Midcom 768772222 Yes
Q1 1 N-Channel MOSFET
800 V 6 A 0.9 W
DPAK Infineon SPD06N80C3 Yes
Q1A 1 DNP TO-220
Q3 1 NPN Transistor 140 V, 600 mA SOT23 ON Semiconductor MMBT5550LT1G No
Q5 1 NPN Driver Transistor 80 V, 500 mA SOT23 ON Semiconductor MMBTA06LT1G No
RV1 1 Varistor 300 V, 25 J Radial Littelfuse V300LA4P Yes
R1, R1A,
R2, R6
4 Resistor
5.6 kW, 1/10 W
5% 0603 Panasonic ERJ-3GEYJ562V Yes
R4 1 Resistor
100 kW, 1/4 W
5% 1206 Various Various Yes
R7 1 Resistor
5.76 kW, 1/4 W
1% 1206 Various Various Yes
R10 1 Resistor
51 kW, 1/10 W
1% 0603 Various Various Yes
R11 1 Resistor
1kW, 1/10 W
1% 0603 Various Various Yes
R12 1 Resistor
0.1 W, 1/4 W
1% 1206 Rohm Semi MCR18EZHFLR100 Yes
R13 1 Resistor
1kW, 1/10 W
1% 0603 Various Various Yes
R14 1 Resistor
22 kW, 1/4 W
5% 1206 Various Various Yes
R15 1 Resistor
22 kW, 1/10 W
1% 0603 Various Various Yes
R16 1 Resistor
16 kW, 1/10 W
1% 0603 Various Various Yes
R17 1 Resistor
200 W, 1/10 W
1% 0603 Various Various Yes
R18 1 Resistor
470 W, 1/10 W
1% 0603 Various Various Yes
R19, R23 2 Resistor
24 kW, 1/10 W
1% 0603 Various Various Yes
R22 1 Resistor
1kW, 1/10 W
1% 0603 Various Various Yes
R24 1 Resistor
0.1 W, 1/4 W
1% 1206 Rohm Semi MCR18EZHFLR100 Yes
R36 1 Resistor
1MW, 1/10 W
1% 0603 Various Various Yes
T1 1 Transformer, 25 W XFMR EFD25 Wurth Midcom 750314098 Rev01 Yes
NCL30060GEVB
http://onsemi.com
12
Table 2. BILL OF MATERIALS (continued)
Designator
Substi-
tution
Allowed
Manufacturer
Part Number
ManufacturerFootprintToleranceValueDescriptionQty.
U1 1 Single Stage PFC LED
Driver
NCL30060 SOIC7 ON Semiconductor NCL30060 No
U2 1 Opto Coupler 80 V, 50 mA SMT4 NEC Electronics PS2513L-1-A Yes
U3 1 Dual Op Amp LM2904 SOIC8 ON Semiconductor LM2904DR2G No
U4 1 Programmable
Reference
NCP431AVSN 1% SOT23 ON Semiconductor NCP431AVSNT1G No
1−10 V DIMMING INTERFACE
C41, C43 2 Ceramic COG 1 nF, 50 V 10% 0603 TDK C1608COG1H102K080AA Yes
C42 1 Ceramic X7R 100 nF, 50 V 10% 0603 TDK C1608X7R1H104K080AA Yes
J31 1 2 Pin Connector 2.54MM Pitch Through
Hole
On Shore
Technology
OSTVN02A150 Yes
Q41 1 NPN Driver Transistor 80 V, 500 mA SOT23 ON Semiconductor MMBTA06LT1G No
R41 1 Resistor
10 kW, 1/10 W
1% 0603 Various Various Yes
R42 1 Resistor
1MW, 1/10 W
1% 0603 Various Various Yes
R43 1 Resistor
287 kW, 1/10 W
1% 0603 Various Various Yes
R44 1 Resistor
2.2 kW, 1/10 W
1% 0603 Various Various Yes
R45 1 Resistor
220 kW, 1/10 W
1% 0603 Various Various Yes
R46 1 Resistor
6.2 kW, 1/10 W
1% 0603 Various Various Yes
R47 1 Resistor
75 kW, 1/10 W
1% 0603 Various Various Yes
R48 1 Resistor
3.16 kW, 1/10 W
1% 0603 Various Various Yes
R49 1 Resistor
22 kW, 1/10 W
1% 0603 Various Various Yes
R50 1 Resistor
22 kW, 1/4 W
5% 1206 Various Various Yes
U41 1 op amp TLV271 TSOP-5 ON Semiconductor TLV271SN1T1G No
U42, U43 2 Programmable
Reference
NCP431AVSN 1% SOT23 ON Semiconductor NCP431AVSNT1G No
OPTIONAL PWM DIMMING INTERFACE (DNP)
C31 0 Ceramic X7S, DNP
10 mF, 6.3 V
20% 0603 TDK C1608X7S0J106M080AC Yes
D31 0 ZENER, low current,
DNP
5.1 V 5% SOD123 ON Semiconductor MMSZ4689T1G No
R31 0 Resistor, DNP
1kW, 1/10 W
1% 0603 Various Various Yes
R32 0 Resistor, DNP
1MW, 1/10 W
1% 0603 Various Various Yes
R33 0 Resistor, DNP
10 kW, 1/10 W
1% 0603 Various Various Yes
R34 0 Resistor, DNP
330 kW, 1/10 W
1% 0603 Various Various Yes
R35 0 Resistor, DNP
22 kW, 1/4 W
5% 1206 Various Various Yes
U31 0 Schmitt Buffer, DNP NL17SZ17 SC-88A ON Semiconductor NL17SZ17DFT2G No
U32 0 Programmable
Reference, DNP
NCP431AVSN 1% SOT23 ON Semiconductor NCP431AVSNT1G No
NOTE: All devices are Pb-Free
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks,
copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC
reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any
particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without
limitation special, consequential or incidental damages.Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications
and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC
does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for
surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where
personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and
its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly,
any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture
of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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NCL30060LED1GEVB

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
LED Lighting Drivers 90-305Vac Isolated 700 mA 25W LED EVB
Lifecycle:
New from this manufacturer.
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