AEP16024 Datasheet AEP16024, AEP16012 | P1-P3

EP RELAYS

HIGH VOLTAGE AND

CURRENT CUT-OFF

CAPACITY IN A

COMPACT PACKAGE

150A 2 Form A

FEATURES

• Control of large voltages and

currents

The relays have a sealed construction

that is ﬁlled with a hydrogen gas

compound, and use a permanent magnet

to establish a magnetic path for the arc.

This allows them to switch high-level DC

voltages of up to 400V DC.

• Compact size and light weight

The capsule contact construction is ﬁlled

with a gas that has excellent thermal

dissipation and insulation characteristics.

Because of this we have been able to

reduce the contact gap to one tenth that

of conventional relays, and produce a

compact and light design.

• No arc space is required: size

including arc space 1/9 (compared to

conventional contactors)

The arc is not exposed to the outside,

therefore, no arc space is not required.

• Safety construction

The arc is not exposed, therefore, the

contactor is explosion proof and

intrinsically safe.

• Quiet: operation noise 1/4 (compared

to conventional contactors).

Along with the above-mentioned

miniaturization, the operation noise has

been reduced to 70dB, and, in addition,

the operation noise remains unchanged

when a current of 1000A or more is

interrupted.

• High contact reliability

The contact part is hermetically sealed,

hence the contact resistance remains

stable regardless of the ambient

conditions.

• Mounting direction is not speciﬁed

The weight of the movable parts is light,

and also the restoring force is large,

hence the contactor is relatively

unaffected by gravity.

• Line-up of indicator types (150A Type

only)

1 Form A and 1 Form B types with

indicators for detecting welding of the

main contacts are available.

• Line-up of PC board type and TM

type (10A type only)

• 12 and 24V DC coil voltage types are

available.

• Screw terminal blocks for easy

wiring.

TYPICAL APPLICATIONS

• AGV (Automatic guided vehicle)

(motor control)

• Electrical discharge machine

(capacitor charge and discharge

control)

• Inverter control (Error cut-off circuit)

• UPS (uninterruptible power supplies)

• Solar power generation systems

(battery control)

• Unmanned transport carts

• Battery inspection and testing

equipment

• Welding equipment

• Elevator (Brake control)

150A 1 Form A 60A

PC board type TM type

ORDERING INFORMATION

Product Name Contact arrangement Contact rating Coil voltage

Indicator contact

arrangement

EP 1: 1 Form A

2: 2 Form A

3: 1 Form A PC board type (10A type only)

5: 1 Form A TM type (10A type only)

1: 10A

5: 150A

6: 60A

12: 12V DC

24: 24V DC

48: 48V DC (10A type only)

X0: 100V DC (10A type only)

0: without indicator contact

1: a contact (150A type only)

3: b contact (150A type only)

Ex. A EP 1 5 0 12

TYPES AND COIL DATA (at 20

C 68

Note: *Same coil data as Indicator type.

When using a DC power supply use one that has a leeway of at least 150% current capacity.

Part No.

Coil voltage,

V DC

Pick-up voltage,

V DC (max.)

(at 20

Drop-out voltage,

V DC (min.)

(at 20

Nominal coil current,

mA (

10%)

(at 20

Operating power,

W (12 V DC, at 20

Max. allowable

voltage,

V DC

AEP25012*

12 V DC 9 V DC 1 V DC

2.8 A (at peak)*

35W (Inrush, approx. 0.1S)

5W (Stable)

16 V DCAEP15012*

AEP16012 0.415 A Max. 5W

AEP25024*

24 V DC 18 V DC 2 V DC

1.9 A (at peak)*

35W (Inrush, approx. 0.1S)

Max. 5W (1 Form A)

Max. 6W (2 Form A)

32 V DCAEP15024* 2.2 A (at peak)*

AEP16024 0.208 A Max. 5W

AEP31012 12 V DC 9 V DC 0.75 V DC 0.103 A (at peak)*

Approx.1.4W

14 V DC

AEP31024 24 V DC 18 V DC 1.50 V DC 0.052 A (at peak)* 28 V DC

AEP31048 48 V DC 36 V DC 3.98 V DC 0.026 A (at peak)* 56 V DC

AEP310X0 100 V DC 75 V DC 8.3 V DC 0.012 A (at peak)* 116 V DC

AEP51012 12 V DC 9 V DC 0.75 V DC 0.103 A (at peak)*

Approx.1.4W

14 V DC

AEP51024 24 V DC 18 V DC 1.50 V DC 0.052 A (at peak)* 28 V DC

AEP51048 48 V DC 36 V DC 3.98 V DC 0.026 A (at peak)* 56 V DC

AEP510X0 100 V DC 75 V DC 8.3 V DC 0.012 A (at peak)* 116 V DC

Packing quantity SPARE PARTS

Types Inner Outer

150A 2 Form A 1pc. 5pcs.

150A 1 Form A 1pc. 10pcs.

60A 1 Form A 1pc. 20pcs.

10A 1 Form A 25pcs. 100pcs.

Installing parts Part No. Packing Quantity

M8 nut with washer for 150A type AEV801 2pcs.

M5 screw for 60A type AEV802 2pcs.

M4 screw for 30A type AEV803 2pcs.

Bus bar for 60A type AEV804 1pc.

SPECIFICATIONS

Contact

Notes:

Same speciﬁcations as the 12 V type.

#1 Condition: Nominal switching 100cycles, each cut off 2,500A

#2 Conditions: Varistor used for coil surge absorption. Note: if a diode is used the life will be lower.

Type 150A type 60A type 10A type

Arrangement 1 Form A, 2 Form A 1 Form A 1 Form A

Rating

Nominal switching capacity

(resistive load)

150A 400V DC

150A 277V AC

60A 400V DC

60A 277V AC

10A 400V DC

Short term current

300A (10min)

(harness wire: 40mm

)

120A (15min)

(harness wire: 15mm

)

15A (2min), 30A (30s)

Max. cut-off current

2,500A 300V DC

(3 cycles)

600A 300V DC

(5 cycles)

—

Overload opening/closing rating

600A 300V DC

(Min. 25 cycles)

180A 400V DC

(Min. 100 cycles)

30A 400V DC

(Min. 50 cycles)

Reverse cut-off current

–300A 200V DC

(Min. 25 cycles)

–60A 200V DC

(Min. 1,000 cycles)

–10A 200V DC

(Min. 2.5

cycles)

Contact voltage drop (Max.)

0.1V

(When current

[is 150A per 1] contact set)

0.1V

(When current

[is 60A per 1] contact set)

0.5V

(When current

[is 10A per 1] contact set)

Nominal operating power

35W

(Inrush, approx 0.1s)

( Stable )

Max. 5W —

Expected life

(min. operations)

Mechanical 1 Form A: 10

2 Form A: 5

Electrical

150A 400V DC

(L/R

1ms)

60A 400V DC

(L/R

1ms

)

7.5

10A 400V DC

(L/R

1ms

)

Characteristics

Initial insulation resistance Min. 100 M

Ω

(at 500 V DC)*

Initial breakdown voltage

Between open contacts AC 2,500 Vrms for 1 min.*

Between contact and coil AC 2,500 Vrms for 1 min.*

Operate time (at 20

C) (at nominal voltage) Max. 50ms*

Reset time (without diode) (at 20

C) (at nominal voltage) Max. 30ms*

Shock resistance

Functional Min. 196 m/s

{20 G}*

Destructive Min. 490 m/s

{50 G}*

Vibration resistance

Functional 43 m/s

{4.4 G} 10 to 200Hz*

Destructive 43 m/s

{4.4 G} 10 to 200 Hz*

Conditions for operation, transport and

storage (Not freezing and condensing

at low temperature)

Ambient temperature

–40

C to +80

–40

F to +176

Humidity 5 to 85% R.H.

Unit weight

150 A 1 Form A: 600 g 21.16oz

150 A 2 Form A: 1,100 g 38.80oz

60 A: 340 g 12.00oz

10 A: 80 g 2.820oz

Remarks

*1 Measurement at same location as “Initial breakdown voltage” section.

*2 Detection current: 10mA.

*3 Nominal voltage applied to the coil,excluding bounce time.

*4 Nominal voltage applied to the coil.

*5 Half-wave pulse of sine wave: 11 ms; detection time: 10

*6 Half-wave pulse of sine wave: 6 ms.

*7 Detection time: 10

*8 3 directions,each 4 hours.

*9 Storage:Max.85

C 185

Indicator ratings

Note: Indicator type is only available for the 150 A type.

Arrangement 1 Form A 1 Form B

Material Gold-clad

Rating (resistive load) 0.1 A 30 V DC

Contact resistance Max. 100 m

Ω

mm inch

DIMENSIONS

150A 2 Form A

3.5

.138

27.0 1.063

66.0 2.598

96.0 3.780

±0.2

76.0

±.008

2.992

.197

29.0

1.142

7.7

.303

Coil input terminal (M3.5)

5 terminal: input (+) side

6 terminal: input (–) side

.236

26.0

1.024

Plate (Part No., rating,

schematic and Lot No.)

20.0 .787

(terminal height)

26.0

1.024

13.0

.512

73.5 2.894

(terminal height)

87.1

3.429

M8 nut; AEV801

4- 5.5

±0.1

4- .217

±.004

±0.2

78.0

±.008

3.071

90.0

3.543

9.5

.374

34.0

1.339

73.0

2.874

Schematic (TOP VIEW)

Mounting dimensions

6: Coil (–)

5: Coil (+)

2–

3–

Both input and load sides have polarities (+) and (–).

2.992

4- .217

4- 5.5

3.071

General tolerance:

less than 10 .394

0.3

.012

10 .394 to 50 1.969

0.6

.024

more than 50 1.969

1.0

.039

P1-P3 P4-P6 P7-P8

AEP16024

Mfr. #:

Buy AEP16024

Manufacturer:

Panasonic Industrial Devices

Description:

General Purpose Relays 1 Form A 60A 24VDC Sealed, 5W

Lifecycle:

New from this manufacturer.

Delivery:

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AEP16024

AEP16024

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