Ratings 76 78 90B
Mechanical Life: Operations per switch position 2,000 2,000 2,000
Make-and-break Current Rating: Operations
per switch position at these resistive loads
1 mA, 5 Vdc; 50 mA, 30 Vdc; or 150 mA, 30 Vdc: 2,000 2,000 —
10 mA, 30 Vdc; or 10 mA, 50 mVdc: — — 2,000
10 mA, 50 mVdc; or 25 mA, 24 Vdc; or 100 mA, 6 Vdc: — — 2,000
Contact Resistance: Initially: ≤ 30 mΩ ≤ 30 mΩ ≤ 20 mΩ
After life, at 10 mA, 50 mVdc, open circuit: ≤ 100 mΩ ≤ 100 mΩ ≤ 100 mΩ
Insulation Resistance:
Minimum, at 100 Vdc between adjacent closed
contacts and also across open switch contacts
Initially (Mohms): 5,000 5,000 5,000
After life (Mohms): 1,000 1,000 1,000
Dielectric Strength: Minimum voltage (AC,
RMS) measured between adjacent closed
contacts and also across open switch contacts.
lnitially: 750 V 750 V 500 V
After life: 500 V 500 V 500 V
Current Carry Rating: Maximum rise of 20°C 5 A 4 A 3 A
Switch Capacitance: At 1 megahertz 2 pF 2 pF 2 pF
Operating Temperature Range: -40°C to + 85°C -40°C to + 85°C -40°C to + 85°C
Storage Temperature Range: -55°C to + 85°C -55°C to + 85°C -55°C to + 85°C
SPECIFICATIONS: Standard Styles
Mechanical Ratings
Vibration Resistance: Per Method 204, Test
Condition B, 1 mS opening (10 mS allowed)
Mechanical Shock:
Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Thermal Shock Resistance: Per specification;
no failures; passes contact resistance.
Terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no failures.
Environmental Ratings
Meets all requirements of MIL- S-83504.**
Where Grayhill performance is superior, the MIL
spec is listed in parentheses.
Moisture Resistance:
Per MIL-STD-202,
Method 106.
Soldering Information
*For the most current soldering & cleaning processing
Materials and Finishes
Shorting Member (Ball): Brass, gold-plated
over nickel barrier.
Base Contacts: Copper alloy, gold-plated
over nickel barrier.
Terminals: Copper alloy, matte tin plated over
nickel barrier.
Non-Conductive Parts: Thermoplastic
(UL94V-O)
Potting Material: Epoxy, 76,78 only.
Protective Cover: 76,78, only-Polycarbonate.
Tape Seal:
76, 78: Polyester film
90: Polyimide film
Tape Seal Integrity: Passes gross leak test
using 125°C flourinert for 20 seconds minimum.
Reference MIL-STD-202, Method 112.
Reflow Soldering
Profile:
(260°C
Peak Temperature)
guidelines, reference Grayhill Dip Switch Processing
Information, Bulletin 1234
Series 90 MIDIP and Series 76 recessed rocker
(76RSB style) sealed switches have been
tested to EIA Standard RS-448-2. Similar
performance can be expected from other
sealed Series 76 and 78 DIP switches.
Solderability: Per MIL-STD-202, Method 208
Resistance to Soldering Heat: 76RSB:
Passes EIA Standard using two, four, and six
second soldering time. 90: Per MIL-S-83504,
six second test.
Fluxing:
Per EIA RS-448-2 with flux touching
switch body.
Cleaning: 76, 78 and 90 series tape sealed
products: Passes immersion test using water/
detergent. Acceptable solutions include 1-1-1
trichlorethane, freon, (TF, TE, or TMS),
isopropyl alcohol, detergent (140°F maximum).
Terpene acceptable for Series 90 only.
Solutions which are not recommended include
acetone, methylene chloride, freon TMC.
Recommended Soldering Conditions:
WAVE SOLDERING: 260°C maximum solder temperature for 5 seconds max.
** Note: 100% matte tin terminal plating does not meet MIL-S-83504 for lead content.
DIP
14
Thru-Hole DIP Switches
DIP Switches
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
