408- 2353
Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts
Rev B10 of 12 Tyco Electronics Corporation
Suggested Plug Gage Design - Bar Crimp Suggested Plug Gage Design - Rectangular Crimp
GO Dim.
“B” Dia.
NO--GO Dim.
NO--GO Dim.GO Dim.
“B” Dia.
50.8 [2.00]
Min. Typ.
Bar Crimp
Closure
Configuration
Rectangular
Crimp Closure
Configuration
“G” Dia. “G” Dia.
50.8 [2.00]
Min. Typ.
DIE
S
E
T
GAGE ELEMENT DIMENSIONS
(“B” DIA)
DIE
S
E
T
GAGE ELEMENT DIMENSIONS
(“G” DIA)
S
E
T
GO NO-- GO
S
E
T
GO NO-- GO
68034
5.512--5.519
[.2170--.2173]
5.763--5.766
[.2269--.2270]
68034
12.624--12.631
[.4970--.4973]
12.977--12.979
[.5109--.5110]
68035
6.172--6.180
[.2430--.2433]
6.424--6.426
[.2529--.2530]
68035
13.945--13.952
[.5490--.5493]
14.298--14300
[.5629--.5630]
68036
6.960--6.967
[.2740--.2743]
7.211--7.214
[.2839--.2840]
68036
15.596--15.603
[.6140--.6143]
15.949--15.951
[.6279--.6280]
68037
7.874--7.882
[.3100--.3103]
8.125--8.128
[.3199--.3200]
68037
17.526--17.534
[.6900--.6903]
17.879--17.882
[.7039--.7040]
68037--1
7.239--7.247
[.2850--.2853]
7.490--7.493
[.2949--.2950]
68037--1
16.332--16.340
[.6430--.6433]
16.685--16.688
[.6569--.6570]
68043
1.702--1.709
[.0670--.0673]
1.953--1.956
[.0769--.0770]
68043
4.1191--4.199
[.1650--.1653]
4.544--4.547
[.1789--.1790]
68044
2.007--2.014
[.0790--.0793]
2.258--2.260
[.0889--.0890]
68044
5.258--5.265
[.2070--.2073]
5.611--5.613
[.2209--.2210]
68045
2.464--2.471
[.0970--.0973]
2.715--2.718
[.1069--.1070]
68045
5.715--5.723
[.2250--.2253]
6.068--6.071
[.2389--.2390]
68046
2.718--2.725
[.1070--.1073]
2.969--2.972
[.1169--.1170]
68046
6.629--6.637
[.2610--.2613]
6.982--6.985
[.2749--.2750]
68047
3.404--3.411
[.1340--.1343]
3.655--3.658
[.1439--.1440]
68047
7.925--7.932
[.3120--.3123]
8.278--8.280
[.3259--.3260]
68048
3.835--3.843
[.1510--.1513]
4.087--4.089
[.1609--.1610]
68048
8.865--8.872
[.3490--.3493]
9.218--9.220
[.3629--.3630]
68049
4.343--4.351
[.1710--.1713]
4.595--4.597
[.1809--.1810]
68049
9.881--9.888
[.3890--.3893]
10.233--10.236
[.4029--.4030]
68050
4.8511--4.859
[.1910--.1913]
5.103--5.105
[.2009--.2010]
68050
11.201--11.209
[.4410--.4413]
11.554--11.557
[.4549--.4550]
Figure 7
If both the bar crimp and the rectangular crimp
closures meet the plug gage conditions, the closures
may be considered dimensionally correct and should
be lubricated with a thin coat of any good SAE 20
motor oil. If the dies do NOT conform, the dies must
be replaced or repaired before returning them to
service. See Section 6, REPAIR.
For additional information concerning the use of the
plug gage, refer to Instruction Sheet 408--7424.
408- 2353
Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts
11 of 12Rev B Tyco Electronics Corporation
Figure 8
Inspection of Bar Crimp Closure Inspection of Rectangular Crimp Closure
Detail A Detail B
Right Die
Closure
Left Die
Closure
Radius of
Bar Crimp
Gage Dimension:
42.27 [1.664] for 8--3/0 Sizes
74.3 [2.925] for 4/0--500 MCM Sizes
“GO” Gage Must Pass Completely
Through the Die Closure
“NO--GO” Gage May Enter Partially, but Must
Not Pass Completely Through the Die Closure
“GO” Gage Must Enter
to Radius of Bar Crimp
“NO--GO” Gage May Enter Partially, but
Must Not Enter to Radius of Bar Crimp
6. REPAIR/REPLACEMENT
Replaceable parts are listed in Figure 9. Parts other
than those listed in Figure 9 should be replaced by
T yco Electronics to ensure quality and reliability of the
tool. Order replacement parts through your Tyco
Electronics Representative, or call 1--800--526--5142,
or send a facsimile of your purchase order to
1--717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105--3608
For tool repair service, please contact an Tyco
Electronics Representative at 1--800--526--5136.
7. REVISION SUMMARY
S Updated document to corporate requirements
S Added new part number 68037--1 to tables in
Figures 1, 2, 7, and 9
S Added, deleted, or changed text in Section 2,
Paragraphs 3.1.1, 3.1.2 CAUTION, 3.2
DANGER, 3.2.1, 3.2.2, and SubHeadings 3.2,
3.3, and 3.4
S Deleted old and added new artwork to Figure 2
S Added new Paragraph 3.5.1 and renumbered
S Added new Figure 4 and renumbered
S Added new callouts to Figures 1, 2B, 3, and
deleted callout and added text to Figure 5B
S Combined Figures 6 and 7 and renumbered
408- 2353
Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts
Rev B12 of 12 Tyco Electronics Corporation
2
1
ASSEMBLY
ITEM 1
MOVING DIE (INDENTER)
ITEM 2
STATIONARY DIE (NEST)
68034 1--307586--3 1--307585--3
68035 1--307586--4 1--307585--4
68036 1--307586--5 1--307585--5
68037 1--307586--6 1--307585--6
68037--1 1--307586--7 1--307585--7
68043 307586--1 307585--1
68044 307586--2 307585--2
68045 307586--3 307585--3
68046 307586--4 307585--4
68047 307586--5 307585--5
68048 307586--6 307585--6
68049 307586--7 307585--7
68050 307586--8 307585--8
Figure 9

68045

Mfr. #:
Manufacturer:
TE Connectivity
Description:
DIE COPALUM 4 69099
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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