MP4032-1—PRIMARY-SIDE-CONTROLLED, OFFLINE LED DRIVER WITH FULLY-INTEGRATED MOSFET
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© 2013 MPS. All Rights Reserved.
RIPPLE SUPPRESSOR
(Innovative Proprietary)
For dimming LED lighting application, a single
stage PFC converter needs large output
capacitor to reduce the ripple whose frequency is
double of the Grid. And in deep dimming situation,
the LED would have shimmer caused by the
dimming on duty which is not all the same in
every line cycle. What’s more, the Grid has noise
or inrush which would bring out shimmer even
flicker. Figure 9 shows a ripple suppressor, which
can shrink the LED current ripple obviously.
+
+
N
S
D
O
D
D
Z
C
O
C
R
R
O
M
Figure9: Ripple Suppressor
Principle
Shown in Figure 9, Resister R, capacitor C, and
MOSFET M compose the ripple suppressor.
Through the RC filter, C gets the mean value of
the output voltage V
Co
to drive the MOSFET M. M
works in variable resistance area. C’s voltage V
C
is steady makes the LEDs voltage is steady, so
the LEDs current will be smooth. MOSFET M
holds the ripple voltage v
Co
of the output.
Diode D and Zener diode D
Z
are used to restrain
the overshoot at start-up. In the start-up process,
through D and D
Z
, C is charged up quickly to turn
on M, so the LED current can be built quickly.
When V
C
rising up to about the steady value, D
and D
Z
turn off, and C combines R as the filter to
get the mean voltage drop of V
Co
.
The most important parameter of MOSFET M is
the threshold voltage V
th
which decides the
power loss of the ripple suppressor. Lower V
th
is
better if the MOSFET can work in variable
resistance area. The BV of the MOSFET can be
selected as double as V
Co
and the Continues
Drain current level can be selected as decuple as
the LEDs’ current at least.
About the RC filter, it can be selected by
RC LineCycle
50 / fτ≥ . Diode D can select 1N4148,
and the Zener voltage of D
Z
is as small as
possible when guarantee
O
DDZ C_PP
VV 0.5V+> .
Optional Protection Circuit
In large output voltage or large LEDs current
application, MOSFET M may be destroyed by
over-voltage or over-current when LED+ shorted
to LED- at working.
Gate-Source(GS) Over-voltage Protection
+
+
N
S
D
O
D
D
Z
C
O
C
D
G
R
R
O
M
R
G
Figure 10: Gate-Source OVP Circuit
Figure 10 shows GS over-voltage protection
circuit. Zener diode D
G
and resistor R
G
are used
to protect MOSFET M from GS over-voltage
damaged. When LED+ shorted to LED- at normal
operation, the voltage drop on capacitor C is high,
and the voltage drop on Gate-Source is the same
as capacitor C. The Zener diode D
G
limits the
voltage V
GS
and R
G
limits the charging current to
protect D
G
. R
G
also can limit the current of D
Z
at
the moment when LED+ shorted to LED-. V
DG
should bigger than V
th
.
Drain-Source Over-voltage and Over-current
Protection
As Figure 11 shows, NPN transistor T, resistor
R
C
and R
E
are set up to protect MOSFET M from
over-current damaged when output short occurs
at normal operation. When LED+ shorted to LED-,
the voltage v
DS
of MOSFET is equal to the v
Co
which has a high surge caused by the parasitic
parameter. Zener Dioder D
DS
protects MOSFET
from over-voltage damaged. Transistor T is used
to pull down the V
GS
of M. When M turns off, the
load is opened, then the OVP mode is triggered,
MP4032-1—PRIMARY-SIDE-CONTROLLED, OFFLINE LED DRIVER WITH FULLY-INTEGRATED MOSFET
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7/15/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2013 MPS. All Rights Reserved.
and the IC functions in quiescent. The pull down
point is set by R
C
and R
E
:
CO
CE
V
R/R 0.7V
2
⋅=
.
+
+
N
S
D
O
D
D
Z
C
O
C
R
R
O
M
R
G
R
C
R
E
T
D
DS
Figure 11: Drain-Source OVP and OCP Circuit
MOSFET LIST
In the Table 1, there are some recommended
MOSFET for ripple suppressor.
Table 1: MOSFET LIST
Manufacture P/N Manufacture V
DS
/I
D
V
th
(V
DS
=V
GS
@T
J
=25°C) Package Power Stage
Si4446DY Vishay 40V/3A 0.6-1.6V@ Id=250μA SO-8 <10W
FTD100N10A IPS 100V/17A 1.0-2.0V@ Id=250μA TO-252 5-15W
P6015CDG NIKO-SEM 150V/20A 0.45-1.20V@ Id=250μA TO-252 10-20W
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TYPICAL APPLICATION CIRCUITS
Lp=2.596mH
Np:Ns:Naux=96:16:20
PGND
AGND
PGND
AGND
AGND
AGND
AGND
AGND
Output
LED+
LED-
18V/350mA
50V
C7
1M/1%/0.25W
R6
1M/1%/0.25W
R10
MB6S
BD1
600V/0.5A
2.2mH/0.3A
L3
1k/1%/1206
R5
MMBT3906LT1
Q1
-40V/-0.2A
15/1%
R8
1N4148WS
D1
75V/0.15A
SSN1N45BTA
Q2
450V/0.5A
BZT52C15
D2
15V/5mA
510/1W
R9
5.6nF
50V
C6
PGND
BAV21W
D3
200V/0.2A
1206
22nF/630V
C8
1206
499k/1%
R12
D4
1N4007/1kV/1A
MBRS3200T3G
D5
200V/3A
2.2nF/4kV
CY1
1206
100/1%
R13
COMP
1
MULT
2
ZCD
3
VCC
4
GND
5
CS
6
DRAIN
8
U1
MP4032-1GS
RM6
AUX+
B
W
T1
220nF
C1
400V
510
1W
R3
510
1W
R4
1206
10k/1%
R1
1206
10k/1%
R2
SS-5-1A
1A/250V
F1
Input
108~132VAC/60Hz
4.7mH
0.25A
L1
4.7mH
0.25A
L2
TVR10241KS
RV1
1206
10nF
630V
C2
9.53k
1%
R11
1206
1.5/1%
R16
PGND
47nF
400V
C4
1206
1.5/1%
R17
1206
30k/1%
R18
25V
C10
25V
C11
33nF
50V
C3
255k/1%
R7
1206
21
680pF/1kV
C5
10pF
50V
C12
0805
Magnetic Bead
L4
0805
C9
33k/1%
R14
7.87k/1%
R15
1N4148WS
D6
75V/0.15A
Figure 12: 108VAC-132VAC/60Hz Input Flyback Converter with an 18V/350mA Output
for TRIAC-Dimmable Lighting

MP4032-1GS-Z

Mfr. #:
Manufacturer:
Monolithic Power Systems (MPS)
Description:
LED Lighting Drivers Prmry-Side Cntrlld Offline LED Drvr
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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