109E4712L402

9|SANYO DENKI Technical Report No.13 May 2002
1. Introduction
Recently information and telecommunications equip-
ment, ex. server and telecom switches, have become
smaller in size, higher in density, greater in function and
faster in speed, all leading to an increase in heating
output.
Fans used to cool this equipment require high reliabil-
ity, compact size as well as large air volume and high
static pressure.
In order to meet these demands, we have developed
“DYNA ACE” 25mm Thickness Fan (φ172×147×25.4mm
thick), which is a thin fan with a large air volume, high
static pressure, low noise and high reliability. This is an
expansion to the lineup of “DYNA ACE”.
This document introduces the outline of the product
and features.
2. Background of the Development
We already have a φ172×150×51mm thick fan (here-
after, conventional 51mm thickness) in the market as one
of the “DYNA ACE” fan series. However, now that the
applications are diversified, there is a need for a thin and
high air volume fan which is able to mount on a 1U type
(about 44mm high) fan tray, and also for effectively cool-
ing high density mounted electric circuits by filling fans
on a 19-inch rack.
To meet this need, we achieved substantial thinning
and space-saving by making the thickness half (25.4mm)
of the conventional 51mm thickness fan, and with a 147
mm width, one can arranged three “DYNA ACE” units
laterally in a 19-inch rack. To meet this need, we suc-
cessfully developed “DYNA ACE” 25mm Thickness Fan
series with the performance equivalent to or better than
that of the conventional 51mm thickness units.
3. Features of “DYNA ACE” 25mm
Thickness Fan
Fig.1 shows the “DYNA ACE” 25mm Thickness Fan.
Fig.1 “DYNA ACE” 25mm Thickness Fan
Followings are the features of this product.
(1) Thin-type
(2) Large air volume – High static pressure
(3) High reliability
(4) Optimum for cooling a 19-inch rack (EIA stan-
dard)
The “DYNA ACE” 25mm Thickness Fan (hereafter, the
developed product) is thinner than the conventional
51mm thickness, and realizes high air volume, high
static pressure and high reliability via a newly designed
wing, frame, and motor. Moreover, the modular
rack-style devices that are popular today, especially the
19-inch rack, are now able to use three developed prod-
ucts in a 19-inch rack by changing the width of the fan
from 150mm to 147mm.
3.1 Dimensions
Fig.2 shows a dimensional overview of the developed
fan.
3.2 Specifications
3.2.1 General Specifications
Table 1 shows the general specifications of the develop-
ment fan.
Rated voltages available are 12V, 24V and 48V, and
rated Rotating Speeds available are H speed (3300 min
-1
),
F speed (3000 min
-1
), M speed (2700 min
-1
) and L speed
(2400 min
-1
), in addition to the high air volume specifica-
tion of S speed (3500 min
-1
).
3.2.2 Air Volume vs. Static Pressure Performance
Fig.3 shows the characteristic curve of air volume vs.
static pressure property for the development fan.
3.2.3 Comparison with the Conventional 51mm
Thickness Fan
Fig.4 shows the comparison of air volume vs. static
pressure between the developed product and the conven-
tional 51mm thickness product.
The standard performance of the conventional 51mm
thickness fan is the maximum air volume of 6.4 m
3
/min
and maximum static pressure of 138 Pa (rotating speed
at 3050 min
-1
). The developed product achieved maxi-
mum air volume of 6.8 m
3
/min and maximum static
pressure of 146 Pa (rotating speed at 3500 min
-1
). There-
fore, it has achieved better performance than the stan-
dard performance of the conventional 51mm thickness
though it has half the thickness of the conventional
51mm thickness.
“DYNA ACE” 25mm Thickness Fan
Shigekazu Mitomo Kikuo Miyahara Akiyoshi Kuroda
Toshiya Nishizawa
Feature
SANYO DENKI Technical Report No.13 May 2002|10
Fig.3 Example of Air Volume vs. Static Pressure Performance of
“DYNA ACE” 25mm Thickness Fan
Fig.4 Comparison of Air Volume vs. Static Pressure Performance
Fig.2 Dimension of “DYNA ACE” 25mm Thickness Fan
Table 1 General Specifications of “DYNA ACE” 25mm Thickness Fan Series
Max. Air Volume
Model
Rated
Voltage
(V)
Operating
Voltage
Range
(V)
Rated
Current
(A)
Rated Rotating
Speed
(min
-1
)
(m
3
/
min)
(CFM)
Max.
Static P-
ressure
(Pa)
Sound
Pressure
Level
(dB [A])
Weight
(g)
109E4712M402 1.5 2700 5.2 183 86 51
109E4712L402
12 10.213.8
1.1 2400 4.6 162 68 48
109E4724H402 1.2 3300 6.4 226 130 57
109E4724F402 0.87 3000 5.8 204 106 54
109E4724M402 0.65 2700 5.2 183 86 51
109E4724L402
24 20.427.6
0.46 2400 4.6 162 68 48
109E4748S402 0.65 3500 6.8 240 146 58
109E4748H402 0.62 3300 6.4 226 130 57
109E4748F402 0.43 3000 5.8 204 106 54
109E4748M402 0.34 2700 5.2 183 86 51
109E4748L402
48 40.855.2
0.27 2400 4.6 162 68 48
500
11|SANYO DENKI Technical Report No.13 May 2002
3.2.4 Comparison Between the Conventional Fan
and Tandem Running of Two Developed Pro-
ducts
Information and telecommunications equipment that
require extremely high reliability may have 2 fans in se-
ries (tandem) to run redundantly in order to improve re-
liability of a cooling system and prepare for the potential
emergency. For example, even if a fan would stop, the
other one would keep running. Two developed products
are able to work in tandem in the space same as that for a
conventional 51mm thickness since the developed product
is as half as thin as a conventional fan. Fig.5 shows the
comparison air volume and the static pressure properties
of a conventional 51 thickness and 2 units of developed
product running in tandem. The maximum air volume
improves by 25% and the maximum static pressure im-
proves by 56%. So besides placing the fans in tandem for
emergency situations, there is also a performance benefit
for doing so.
Fig.5 Comparison of Air Volume and Static Pressure Performance when
25mm Thickness Fan Work in Tandem
3.3 Structure
Fig.6 shows a structure of a developed product
A single-phase full-wave drive and brushless motor is
used for the developed product. The bearing used in the
developed product is the same as that in the conventional
product. The life expectancy is 40,000 hours (at the am-
bient temperature of 60 and the 90% survival rate)
with continuous running under the rated voltage.
Fig.7 shows the photograph in which three developed
products are mounted in a 19-inch rack in optimal con-
figuration (EIA standard).
Fig.7 Photograph Showing Three Developed Products Mounted in a
19-inch Rack (EIA standard)
Fig.6 Structure of “DYNA ACE” 25mm Thickness Fan
4. Conclusion
This is our introduction of the structure and the per-
formance of the developed “DYNA ACE” 25mm Thickness
Fan. With the continued trends in component downsizing,
higher densities, and increased heating outputs, we can
expect higher demand for space-saving and large air
volume fans. “DYNA ACE” 25mm Thickness Fan is ex-
pected to be used for these needs as well as a wide range
of applications.
Kikuo Miyahara
Joined company in 1983
Cooling Systems Division, Design Dept.
Worked on development and design of fan
motor
Toshiya Nishizawa
Joined company in 1999
Cooling Systems Division, Design Dept.
Worked on development and design of fan
motor
Akiyoshi Kuroda
Joined company in 1992
Cooling Systems Division, Production Dept.
A
fter experiencing development and design of
fan motor, worked on production
Shigekazu Mitomo
Joined company in 1990
Cooling Systems Division, Design Dept.
Worked on development and design of fan
motor

109E4712L402

Mfr. #:
Manufacturer:
Sanyo Denki
Description:
DC Fans DC Fan, 172x147x25mm, 12VDC, Side Cut, Ribless
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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