MC34163, MC33163
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7
-
Feedback
Comparator
R
S
Q
LVI
1
+
+
+
Current
Limit
8
7
6
5
4
3
2
(Bottom View)
-
+
16
9
10
12
13
14
15
0.25 V
+
I
pk
Sense
R
SC
V
CC
Timing Capacitor
Shutdown
C
T
R
DT
Voltage Feedback 1
Voltage Feedback 2
LVI Output
1.125 V
15 k1.25 V
+
45 k
Thermal
Oscillator
Latch
Q
2
60
2.0 mA
7.0 V
Bootstrap Input
Switch Emitter
GND
Switch Collector
Driver Collector
+
Sink Only
Positive True Logic
=
Figure 19. Representative Block Diagram
+
+
+
-
+
+
-
11
Q
1
GND
Comparator Output
Timing Capacitor C
T
Oscillator Output
Output Switch
Output Voltage
Nominal Output
Voltage Level
1
0
1.25 V
0.55 V
1
0
On
Off
Figure 20. Typical Operating Waveforms
Startup Quiescent Operation
9t
t
MC34163, MC33163
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8
INTRODUCTION
The MC34163 series are monolithic power switching
regulators optimized for dctodc converter applications.
The combination of features in this series enables the system
designer to directly implement stepup, stepdown, and
voltageinverting converters with a minimum number of
external components. Potential applications include cost
sensitive consumer products as well as equipment for the
automotive, computer, and industrial markets. A
Representative Block Diagram is shown in Figure 19.
OPERATING DESCRIPTION
The MC34163 operates as a fixed ontime, variable
offtime voltage mode ripple regulator. In general, this
mode of operation is somewhat analogous to a capacitor
charge pump and does not require dominant pole loop
compensation for converter stability. The Typical Operating
Waveforms are shown in Figure 20. The output voltage
waveform shown is for a stepdown converter with the
ripple and phasing exaggerated for clarity. During initial
converter startup, the feedback comparator senses that the
output voltage level is below nominal. This causes the
output switch to turn on and off at a frequency and duty cycle
controlled by the oscillator, thus pumping up the output filter
capacitor. When the output voltage level reaches nominal,
the feedback comparator sets the latch, immediately
terminating switch conduction. The feedback comparator
will inhibit the switch until the load current causes the output
voltage to fall below nominal. Under these conditions,
output switch conduction can be inhibited for a partial
oscillator cycle, a partial cycle plus a complete cycle,
multiple cycles, or a partial cycle plus multiple cycles.
Oscillator
The oscillator frequency and ontime of the output switch
are programmed by the value selected for timing capacitor
C
T
. Capacitor C
T
is charged and discharged by a 9 to 1 ratio
internal current source and sink, generating a negative going
sawtooth waveform at Pin 6. As C
T
charges, an internal
pulse is generated at the oscillator output. This pulse is
connected to the NOR gate center input, preventing output
switch conduction, and to the AND gate upper input,
allowing the latch to be reset if the comparator output is low.
Thus, the output switch is always disabled during rampup
and can be enabled by the comparator output only at the start
of rampdown. The oscillator peak and valley thresholds are
1.25 V and 0.55 V, respectively, with a charge current of
225 mA and a discharge current of 25 mA, yielding a
maximum ontime duty cycle of 90%. A reduction of the
maximum duty cycle may be required for specific converter
configurations. This can be accomplished with the addition
of an external deadtime resistor (R
DT
) placed across C
T
. The
resistor increases the discharge current which reduces the
ontime of the output switch. A graph of the Output Switch
OnOff Time versus Oscillator Timing Capacitance for
various values of R
DT
is shown in Figure 2. Note that the
maximum output duty cycle, t
on
/t
on
+ t
off
, remains constant
for values of C
T
greater than 0.2 nF. The converter output
can be inhibited by clamping C
T
to ground with an external
NPN smallsignal transistor.
Feedback and Low Voltage Indicator Comparators
Output voltage control is established by the Feedback
comparator. The inverting input is internally biased at 1.25 V
and is not pinned out. The converter output voltage is
typically divided down with two external resistors and
monitored by the high impedance noninverting input at Pin 2.
The maximum input bias current is ±0.4 mA, which can cause
an output voltage error that is equal to the product of the input
bias current and the upper divider resistance value. For
applications that require 5.0 V, the converter output can be
directly connected to the noninverting input at Pin 3. The high
impedance input, Pin 2, must be grounded to prevent noise
pickup. The internal resistor divider is set for a nominal
voltage of 5.05 V. The additional 50 mV compensates for a
1.0% voltage drop in the cable and connector from the
converter output to the load. The Feedback comparators
output state is controlled by the highest voltage applied to
either of the two noninverting inputs.
The Low Voltage Indicator (LVI) comparator is designed
for use as a reset controller in microprocessorbased
systems. The inverting input is internally biased at 1.125 V,
which sets the noninverting input thresholds to 90% of
nominal. The LVI comparator has 15 mV of hysteresis to
prevent erratic reset operation. The Open Collector output is
capable of sinking in excess of 6.0 mA (see Figure 11). An
external resistor (R
LVI
) and capacitor (C
DLY
) can be used to
program a reset delay
time (t
DLY
) by the formula shown
below, where V
th(MPU)
is the microprocessor reset input
threshold. Refer to Figure 21.
Ǔǒ
t
DLY
= R
LVI
C
DLY
In
1
1
V
th(MPU)
V
out
Current Limit Comparator, Latch and Thermal
Shutdown
With a voltage mode ripple converter operating under
normal conditions, output switch conduction is initiated by
the oscillator and terminated by the Voltage Feedback
comparator. Abnormal operating conditions occur when the
converter output is overloaded or when feedback voltage
sensing is lost. Under these conditions, the Current Limit
comparator will protect the Output Switch.
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9
The switch current is converted to a voltage by inserting
a fractional ohm resistor, R
SC
, in series with V
CC
and output
switch transistor Q
2
. The voltage drop across R
SC
is
monitored by the Current Sense comparator. If the voltage
drop exceeds 250 mV with respect to V
CC
, the comparator
will set the latch and terminate output switch conduction on
a cyclebycycle basis. This Comparator/Latch
configuration ensures that the Output Switch has only a
single ontime during a given oscillator cycle. The
calculation for a value of R
SC
is:
R
SC
+
0.25 V
I
pk
(Switch)
Figures 12 and 13 show that the Current Sense comparator
threshold is tightly controlled over temperature and has a
typical input bias current of 1.0 mA. The propagation delay
from the comparator input to the Output Switch is typically
200 ns. The parasitic inductance associated with R
SC
and the
circuit layout should be minimized. This will prevent
unwanted voltage spikes that may falsely trip the Current
Limit comparator.
Internal thermal shutdown circuitry is provided to protect
the IC in the event that the maximum junction temperature
is exceeded. When activated, typically at 170°C, the Latch
is forced into the “Set” state, disabling the Output Switch.
This feature is provided to prevent catastrophic failures from
accidental device overheating. It is not intended to be used
as a replacement for proper heatsinking.
Driver and Output Switch
To aid in system design flexibility and conversion
efficiency, the driver current source and collector, and
output switch collector and emitter are pinned out
separately. This allows the designer the option of driving the
output switch into saturation with a selected force gain or
driving it near saturation when connected as a Darlington.
The output switch has a typical current gain of 70 at 2.5 A
and is designed to switch a maximum of 40 V collector to
emitter, with up to 3.4 A peak collector current. The
minimum value for R
SC
is:
R
SC(min)
+
0.25 V
3.4 A
+ 0.0735 W
When configured for stepdown or voltageinverting
applications, as in Figures 21 and 25, the inductor will
forward bias the output rectifier when the switch turns off.
Rectifiers with a high forward voltage drop or long turnon
delay time should not be used. If the emitter is allowed to go
sufficiently negative, collector current will flow, causing
additional device heating and reduced conversion
efficiency.
Figure 10 shows that by clamping the emitter to 0.5 V, the
collector current will be in the range 10 mA over
temperature. A 1N5822 or equivalent Schottky barrier
rectifier is recommended to fulfill these requirements.
A bootstrap input is provided to reduce the output switch
saturation voltage in stepdown and voltageinverting
converter applications. This input is connected through a
series resistor and capacitor to the switch emitter and is used
to raise the internal 2.0 mA bias current source above V
CC
.
An internal zener limits the bootstrap input voltage to V
CC
+7.0 V. The capacitors equivalent series resistance must
limit the zener current to less than 100 mA. An additional
series resistor may be required when using tantalum or other
low ESR capacitors. The equation below is used to calculate
a minimum value bootstrap capacitor based on a minimum
zener voltage and an upper limit current source.
C
B(min)
+ I
Dt
DV
+ 4.0 mA
t
on
4.0 V
+ 0.001 t
on
Parametric operation of the MC34163 is guaranteed over
a supply voltage range of 2.5 V to 40 V. When operating
below 3.0 V, the Bootstrap Input should be connected to
V
CC
. Figure 16 shows that functional operation down to
1.7 V at room temperature is possible.
Package
The MC34163 is contained in a heatsinkable 16lead
plastic dualinline package in which the die is mounted on
a special heat tab copper alloy lead frame. This tab consists
of the four center ground pins that are specifically designed
to improve thermal conduction from the die to the circuit
board. Figures 17 and 18 show a simple and effective
method of utilizing the printed circuit board medium as a
heat dissipater by soldering these pins to an adequate area of
copper foil. This permits the use of standard layout and
mounting practices while having the ability to halve the
junctiontoair thermal resistance. These examples are for
a symmetrical layout on a singlesided board with two
ounce per square foot of copper.
APPLICATIONS
The following converter applications show the simplicity
and flexibility of this circuit architecture. Three main
converter topologies are demonstrated with actual test data
shown below each of the circuit diagrams.

MC34163DWG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Voltage Regulators 40V 3A Buck/Boost/Inverting
Lifecycle:
New from this manufacturer.
Delivery:
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