IRPLCFL1

Reference Design Data Sheet intended for design information only.
Subjected to changes without prior notice.
1
Reference Design Data Sheet (April, 1997)
IRPLCFL1
POWIRLIGHT
TM
REFERENCE DESIGN : COMPACT BALLAST
Features
Drive 13W Compact Lamp
110 or 220 Vac Input
High-Frequency Operation (34kHz)
Soft Start with Cathode Preheating (45kHz)
Lamp Removal Protection
Burst Mode with Auto Restart
IR51H420 Integrated Half-Bridge
The IRPLCFL1 is intended as a reference
design to be used as development tool to
speed up customers’ time to market.
Circuit Schematic
C5
C7
C6
R4
R3
D1
+
C2
Vcc
+
C1
+
C3
BR1
Q2
L1
C4
R6
R1
Rt Ct COM Vb Vo Vt
IR51H420
AC1
AC2
N
AC1-N = 120 VAC input
Fluorescent Lamp
C8
R2
F1 F1
F2F2
Q1
C9
R5
D2
D4
D3
D6
D5
AC1-AC2=220 VAC input
C10
Reference Design Data Sheet intended for design information only.
Subjected to changes without prior notice.
2
IRPLCFL1
Functional Description
The circuit is centered around the IR51H420 Ballast Driver Hybrid which contains the
IR2151 Ballast Driver IC and two 500 volt size 2 HEXFET’s in a half bridge configuration. With
a 120 volt AC line input (AC1-N), the voltage is rectified and doubled to provide a bus voltage
of approximately 300 volts. With a 220 volt AC line input (AC1-AC2), the voltage is rectified
but 3not doubled and again provides a bus voltage of approximately 300 volts.The start up
resistor R2 is sized such that it can supply enough current to start the oscillator in the
IR51H420 but not enough to cause the shunt clamp to regulate and maintain constant
oscillation. With this constraint the power dissipation in resistor R2 is low enough so that a 1/4
watt unit will suffice. A charge pump circuit, consisting of capacitor C10 and diodes D5 and
D6, is used so that when the IR51H420 begins to oscillate, the charge pump circuit supplies
the current to increase the voltage on Vcc to cause the shunt clamp to regulate. If the lamp is
removed from the circuit there is no longer a path for the charge pump capacitor C10. This
causes the voltage at Vcc of the IR51H420 to begin falling. When the voltage at Vcc of the
IR51H420 falls below the negative undervoltage lockout threshold the oscillator stops
switching. At this point the voltage will begin to rise again and when the voltage reaches the
positive undervoltage lockout threshold the IC again begins to oscillate. If there is no lamp
installed in the circuit there will be no path for the charge pump circuit to supply current and
the voltage at Vcc will again fall below the negative undervoltage lockout threshold. The
circuit will continue this sequence indefinitely until the power is removed or a lamp is
reinserted into the circuit. If a lamp is reinserted into the circuit, the lamp will light.
To provide long life and to insure soft-starting of the lamp, the cathodes must be pre-
heated so that their hot resistance is approximately three to four times that of the cold
resistance value. This is performed by using a three step start-up sequence; the three steps
being three oscillator frequency settings. The oscillator is started at a frequency well above
the resonant point of the LC circuit formed by inductor L1 and capacitor C9. This is done to
insure that the initial voltage applied across the lamp is below the strike potential. The second
frequency step, below step 1, was chosen to provide a current through the cathodes large
enough to heat them in the pre-heat time while also maintaining the voltage across the lamp
below the strike potential. The third step is to move the oscillator to the final running
frequency. At this point the voltage across the lamp becomes large enough to strike the arc
and the resonant point of the circuit shifts lower and the current in the lamp is limited by the
inductor L1.
Reference Design Data Sheet intended for design information only.
Subjected to changes without prior notice.
3
IRPLCFL1
Functional Description (continued)
The frequency shifting is accomplished by switching out different capacitors used to
program the oscillator frequency. The capacitors are switched out by shorting them with
MOSFET’s which are timed to turn on at different times. The pre-heat frequency is determined
by the following formula:
f
C C
R C C
ph
=
+5 6
14 6 5 6. ( )( )( )
The pre-heat time is determined by an RC combination formed by R3 and C3 and the
voltage of zener diode D1. When the voltage across C3 reaches the magnitude of the zener
diode D1 + the turn-on threshold of Q1, capacitor C6 is shorted out and the frequency shifts to
the final running frequency. The final running frequency is given by the formula:
f
R C
run
=
1
14 6 5. ( )( )
The final component values, shown in Bill of Materials, were chosen to operate a 13 watt
compact fluorescent lamp with a cathode resistance at cold of 4 ohms. If a lamp is used which
has a different cathode resistance the component values for the pre-heat frequency selection
will need to be changed. The ballast circuit was operated at various temperatures from 25
degrees C to 105 degrees C with little or no change in the operating characteristics.
The IR Family of Integrated Half-Bridge Products (9-pin SIP Package)
Part Number Maximum
Voltage
Rds(on)
at 25C
Target Applications
(Spec only for ZVS)
IRxxH214, HD214 250V
2.0
110VAC, 5W-15W
IRxxH224, HD224 250V
1.1
110VAC, 15W-25W
IRxxH737, HD737 300V
0.75
110VAC, 25W-35W
IRxxH310, HD310 400V
3.6
220VAC, 5W-15W
IRxxH320, HD320 400V
1.8
220VAC, 15W-25W
IRxxH420, HD420 500V
3.0
220VAC, 10W-20W
1) IC options for the half-bridge products include IR2101, IR2102, IR2103, IR2104, IR2151,
IR2152, IR2153, IR2154. Use the last two digits of the IC part number for the “xx”
designator.
2) The “H” option contains only the Control IC and MOSFET half-bridge. The “HD” option
contains the Control IC, Bootstrap Diode and MOSFET half-bridge.

IRPLCFL1

Mfr. #:
Manufacturer:
Infineon Technologies
Description:
KIT DESIGN COMPACT BALLAST W/IC
Lifecycle:
New from this manufacturer.
Delivery:
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