0638900866 Datasheet 0638900866 | P1-P3

Mini-Mac Applicator for Power 60 Amp Crimp Terminals

Doc No: ATS-638320600 Release Date: 08-11-09 UNCONTROLLED COPY Page 1 of 5

Revision: C Revision Date: 06-14-12

BRUSH

STRIP LENGTH

BELL

MOUTH

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP HEIGHT

TWISTING

CUT-OFF

TAB

SEAM

WIRE

Mini-Mac

Applicator

Air Feed

Application Tooling

Specification Sheet

Order No.63832-0600

FEATURES

 Directly adapts to most automatic wire processing machines

 Applicator designed to industry standard mounting and shut height 135.80mm (5.346")

 Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the

applicator from the press

 Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm

(.0006") for conductor crimp height and .063mm (.0025") for insulation height

 Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without

affecting each other.

 Molex applicators with air feed require presses equipped with an air valve. Molex presses with air valves

include the TM-4000 (63801-7600).

SCOPE

Products: Power 60 Amp Crimp Terminals, 6 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Maximum

Strip Length

AWG mm² mm In. mm In.

46819 46819-0013 6 13.30 9.00 .354 8.00-9.00 .315-.354

Overall insulation OD specification for terminal.

Note: The 63832-0600 applicator must be used with TM-4000 (63801-7600) or an equivalent press with no less

than 3 tons.

DEFINITION OF TERMS

Mini-Mac Applicator for Power 60 Amp Crimp Terminals

Doc No: ATS-638320600 Release Date: 08-11-09 UNCONTROLLED COPY Page 2 of 5

Revision: C Revision Date: 06-14-12

CRIMP SPECIFICATION

Terminal Series No.

Bell mouth Cut-off Tab Maximum Conductor Brush

mm In. mm In. mm In.

46819 0.25-1.25 .010-.049 0.35 .014 1.00-2.50 .039-.098

Terminal Series No.

Bend up Bend down Twist Roll Punch Width (Ref)

Seam

Seam shall not be

open and no wire allowed

out of the crimping area

Degree Degree

Conductor

mm In

46819 3 3 3 3 7.00 .276

After crimping, the crimp profiles should measure the following.

Terminal Series No.

Wire Size

Conductor

Pull Force Minimum

Crimp Height Crimp Width (Ref.)

AWG mm

2

mm In. mm In. N Lb.

46819 6 13.30 3.95-4.05 .155-.159 7.10 .280 951.92 214.00

Tool Qualification Notes:

1. The above specifications are guidelines to an optimum crimp.

Mini-Mac Applicator for Power 60 Amp Crimp Terminals

Doc No: ATS-638320600 Release Date: 08-11-09 UNCONTROLLED COPY Page 3 of 5

Revision: C Revision Date: 06-14-12

PARTS LIST

Mini-Mac Applicator 63832-0600

Item Order No Engineering No. Description Quantity

Perishable Tooling

63832-0670 63832-0670 Tool Kit (All “Y” Items) REF

1

63465-0068 63465-0068 Conductor Punch 1 Y

2

63455-0074 63455-0074 Conductor Anvil 1 Y

3

63443-0095 63443-0095 Front Cut-Off Plunger 1 Y

4

63890-0487 63890-0487 Front Plunger Retainer 1 Y

Other Components

5

11-18-4848 60800A123 Spring Retainer 1

6

11

-

18

-

4

849

60800A124

Wire Hold Down Spring

1

7

63443-0007 63443-0007 Scrap Chute Front 1

8

63443-0025 63443-0025 Key 1

9

63443-1225 63443-1225 Wire Stop 1

10

63443-1715 63443-1715 Height Spacer (18.50mm) 1

11

63443-2214 63443-2214 Coarse Spacer (14.00mm) 1

12

63443-2304 63443-2304 Fine Spacer (3.20mm) 1

13

63466-0512 63466-0512 Striker 1

14

63700-0539 63700-0539 Compression Spring 1

15

63801-3511 63801-3511 Feed Finger 1

16

63821-0012 63821-0012 Feed Guide 1

17

63832-0602 63832-0602 Rear Cover 1

18

63890-0866 63890-0866 Bushing-Punch (Conductor)

1

Frame

19

63801-3301 63801-3301 Top 1

20

63801-3281 63801-3281 Base 1

21

63801-4650 63801-4650 Track 1

22

63801

-

3501

63801

-

3501

Air

-

Feed Assembly

1

Hardware

23

N/A N/A M3 by 6 Long FHCS 1**

24

N/A

M3 by 6 Long SHCS

2**

25

N/A N/A M4 by 6 Long SHCS 1**

26

N/A N/A M4 by 12 Long BHCS 2**

27

N/A

M4 by 50 Long SHCS

2**

28

N/A N/A M5 by 12 Long SHCS 1**

29

N/A N/A M8 by 30 Long BHCS 1**

30

N/A

2mm by 5 Long Roll Pin

1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

0638900866

0638900866

Products related to this Datasheet