72008 Semtech Corp. www.semtech.com
SC4603
POWER MANAGEMENT
Block Diagram
Applications Information
Enable
Pulling and holding the SYNC/SLEEP pin below 0.8V ini-
tializes the SLEEP mode of the SC4603 with its typical
SLEEP mode supply current of 10uA. During the SLEEP
mode, the high side and low side MOSFETs are turned
off and the internal soft start voltage is held low.
Oscillator
The oscillator uses an external resistor to set the oscilla-
tion frequency when the SYNC/SLEEP pin is pulled and
held above 2V. The ramp waveform is a triangle at the
PWM frequency with a peak voltage of 1.25V and a val-
ley voltage of 0.25V. A 100% maximum duty cycle allows
the SC4603 to operate as a low dropout regulator in the
event of a low battery condition. The resistor tolerance
adds to the accuracy of the oscillator frequency. The ex-
ternal resistor connected to the FS pin, as shown below
determines the approximate operating frequency:
T
8
S
R
10126
f
=
An external clock connected to the SYNC/SLEEP acti-
vates its synchronous mode and the frequency of the
clock can be up to 1MHz.
UVLO
When the SYNC/SLEEP pin is pulled and held above 2V,
the voltage on the VCC pin determines the operation of
the SC4603. As V
CC
increases during start up, the UVLO
block senses V
CC
and keeps the high side and low side
MOSFETs off and the internal soft start voltage low until
V
CC
reaches 2.25V. If no faults are present, the SC4603
will initiate a soft start when V
CC
exceeds 2.25V. A
hysteresis (100mV) in the UVLO comparator provides
noise immunity during its start up.
82008 Semtech Corp. www.semtech.com
SC4603
POWER MANAGEMENT
Applications Information - (Cont.)
Soft Start
The soft start function is required for step down control-
lers to prevent excess inrush current through the DC bus
during start up. Generally this can be done by sourcing a
controlled current into a timing capacitor and then using
the voltage across this capacitor to slowly ramp up the
error amp reference. The closed loop creates narrow
width driver pulses while the output voltage is low and
allows these pulses to increase to their steady state duty
cycle as the output voltage reaches its regulated value.
With this, the inrush current from the input side is con-
trolled. The duration of the soft start in the SC4603 is
controlled by an internal timing circuit which is used dur-
ing start up and over current to set the hiccup time. The
soft start time can be calculated by:
S
START_SOFT
f
1020
T =
As can be seen here, the soft start time is switching
frequency dependant. For example, if f
s
= 600kHz,
T
SOFT
_
START
= 1020/600k = 1.7ms. But if f
s
= 1MHz,
T
SOFT
_
START
= 1020/1M = 1.02ms.
The SC4603 implements its soft start by ramping up the
error amplifier reference voltage providing a controlled
slew rate of the output voltage, then preventing over-
shoot and limiting inrush current during its start up
..
..
.
Over Current Protection
Over current protection for the SC4603 is implemented
by detecting the voltage drop of the high side P-MOSFET
during conduction, also known as high side R
DS(ON)
detec-
tion. This loss-less detection eliminates the sense resis-
tor and its loss. The overall efficiency is improved and
the number of components and cost of the converter
are reduced. R
DS(ON)
sensing is by default inaccurate and
is mainly used to protect the power supply during a fault
case. The over current trigger point will vary from unit to
unit as the R
DS(ON)
of P-MOSFET varies. Even for the same
unit, the over current trigger point will vary as the junc-
tion temperature of P-MOSFET varies. The SC4603 pro-
vides a built-in 50µA current source, which is combined
with R
SET
(connected between V
CC
and I
SET
) to determine
the current limit threshold. The value of R
SET
can be prop-
erly selected according to the desired current limit point
I
MAX
and the internal 50µA pull down current available on
the I
SET
pin based on the following expression:
A50
RI
R
)ON(DSMAX
SET
µ
=
Kelvin sensing connections should be used at the drain
and source of P-MOSFET.
The R
DS(ON)
sensing used in the SC4603 has an addi-
tional feature that enhances the performance of the over
current protection. Because the R
DS(ON)
has a positive
temperature coefficient, the 50µA current source has a
positive coefficient of about 0.3%/C° providing first or-
der correction for current sensing vs temperature. This
compensation depends on the high amount of thermal
transferring that typically exists between the high side P-
MOSFET and the SC4603 due to the compact layout of
the power supply.
When the converter detects an over current condition
(I > I
MAX
) as shown in Figure 1, the first action the SC4603
takes is to enter cycle by cycle protection mode (Point B
to Point C), which responds to minor over current cases.
Then the output voltage is monitored. If the over current
and low output voltage (set at 70% of nominal output
voltage) occur at the same time, the Hiccup mode op-
eration (Point C to Point D) of the SC4603 is invoked
and the internal soft start capacitor is discharged. This is
like a typical soft start cycle.
I
MA
nomO
V
6875.0
nomO
V
O
V
O
I
A
B
C
D
Figure 1. Over current protection characteristic of
SC4603
0.7
92008 Semtech Corp. www.semtech.com
SC4603
POWER MANAGEMENT
Applications Information - (Cont.)
Power MOSFET Drivers
The SC4603 has two drivers for external complemen-
tary power MOSFETs. The driver block consists of one
high side P-MOSFET driver, PDRV, and one low side N-
MOSFET driver, NDRV, which are optimized for driving
external power MOSFETs in a synchronous buck con-
verter. The output drivers also have gate drive non-over-
lap mechanism that gives a dead time between PDRV
and NDRV transitions to avoid potential shoot through
problems in the external MOSFETs. By using the proper
design and the appropriate MOSFETs, a 6A converter can
be achieved. As shown in Figure 2, t
d1,
the delay from
the P-MOSFET off to the N-MOSFET on is adaptive by
detecting the voltage of the phase node. t
d2
, the delay
from the N-MOSFET off to the P-MOSFET on is fixed, is
50ns for the SC4603. This control scheme guarantees
avoiding the cross conduction or shoot through between
two MOSFETs and minimizes the conduction loss in the
bottom diode for high efficiency applications.
NMOSFET Gate Drive
PMOSFET Gate Drive
Phase node
Ground
t
d1
t
d2
Figure 2. Timing Waveforms for Gate Drives and Phase Node
Inductor Selection
The factors for selecting the inductor include its cost,
efficiency, size and EMI. For a typical SC4603 applica-
tion, the inductor selection is mainly based on its value,
saturation current and DC resistance. Increasing the in-
ductor value will decrease the ripple level of the output
voltage while the output transient response will be de-
graded. Low value inductors offer small size and fast tran-
sient responses while they cause large ripple currents,
poor efficiencies and more output capacitance to smooth
out the large ripple currents. The inductor should be able
to handle the peak current without saturating and its
copper resistance in the winding should be as low as
possible to minimize its resistive power loss. A good trade-
off among its size, loss and cost is to set the inductor
ripple current to be within 15% to 30% of the maximum
output current.
The inductor value can be determined according to its
operating point and the switching frequency as follows:
OMAXsin
outinout
IIfV
)VV(V
L
=
Where:
f
s
= switching frequency and
I = ratio of the peak to peak inductor current to the
maximum output load current.
The peak to peak inductor current is:
OMAXpp
III
=
After the required inductor value is selected, the proper
selection of the core material is based on the peak in-
ductor current and efficiency requirements. The core
must be able to handle the peak inductor current I
PEAK
without saturation and produce low core loss during the
high frequency operation.
2
I
II
pp
OMAXPEAK
+=
The power loss for the inductor includes its core loss and
copper loss. If possible, the winding resistance should
be minimized to reduce inductor’s copper loss. The core
loss can be found in the manufacturer’s datasheet. The
inductor’s copper loss can be estimated as follows:
WINDING
LRMS
2
COPPER
RIP =
Where:
I
LRMS
is the RMS current in the inductor. This current can
be calculated as follows:
2
OMAXLRMS
I
3
1
1II +=
Output Capacitor Selection
Basically there are two major factors to consider in se-
lecting the type and quantity of the output capacitors.
The first one is the required ESR (Equivalent Series Re-
sistance) which should be low enough to reduce the volt-
age deviation from its nominal one during its load changes.
The second one is the required capacitance, which should
be high enough to hold up the output voltage. Before the
SC4603 regulates the inductor current to a new value

SC4603IMSTRT

Mfr. #:
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Semtech
Description:
Switching Controllers SYCH STEP DOWN CONTROLLER
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