(4) Gate threshold voltage (V
TH(MIN)
)
(5) Turn-on/turn-off times
(6) Turn-on/turn-off delays
At high switching rates, dynamic characteristics (para-
meters 1, 2, 5, and 6) that predict switching losses may
have more impact on efficiency than R
DS(ON)
, which pre-
dicts DC losses. Q
G
includes all capacitance associated
with charging the gate, and best performance is
achieved with a low total gate charge. Q
G
also helps
predict the current needed to drive the gate at the
selected operating frequency. This is very important
because the output current from the charge pump is
finite (50mA, max) and is used to drive the gates of the
MOSFETs as well as provide bias for the IC. R
DS(ON)
is
important as well, as it is used for current sensing in the
MAX1960/MAX1961. R
DS(ON)
also causes power dissi-
pation during the on-time of the MOSFET.
Choose Q
G
to be as low as possible. Ensure that:
Choose R
DS(ON)
to provide the desired I
LOAD(MAX)
at
the desired current-limit threshold voltage (see the
Setting the Current Limit
section).
MOSFET RC Snubber Circuit
Fast-switching transitions can cause ringing due to res-
onating circuit parasitic inductance and capacitance at
the switching nodes. This high-frequency ringing
occurs at LX rising and falling transitions, and may
introduce current-sensing errors and generate EMI. To
dampen this ringing, a series RC snubber circuit can
be added across each MOSFET switch (Figure 8).
Typical values for the snubber components are C
SNUB
= 4700pF and R
SNUB
= 1, however, the ideal values
for snubber components will depend on circuit para-
sitics. Below is the procedure for selecting the compo-
nent values of the series RC snubber circuit:
1) Connect a scope probe to measure V
LX
to GND,
and observe the ringing frequency, f
R
.
2) Find the capacitor value (connected from LX to
GND) that reduces the ringing frequency by half.
3) The circuit parasitic capacitance, C
PAR
, at LX is then
equal to 1/3 of the value of the added capacitance
above.
QQ
mA
f
GG
S
12
50
+≤
MAX1960/MAX1961/MAX1962
2.35V to 5.5V, 0.5% Accurate, 1MHz PWM
Step-Down Controllers with Voltage Margining
______________________________________________________________________________________ 19
FEEDBACK DIVIDER
ERROR AMPLIFIER
V
1
R1
R2 R3
C9
R
S
L1
V
2
R
ESR
C
OUT
R
LOAD
0.8V
MODULATOR OUTPUT FILTER
Gm
V
IN
/V
RAMP
Figure 7. Open-Loop Transfer Model
MAX1960/MAX1961/MAX1962
4) The circuit parasitic inductance, L
PAR
, is calculated
by:
5) The resistor for critical dampening, R
SNUB
= 2π x
f
R
x L
PAR
. The resistor value can be adjusted up
or down to tailor the desired damping and the
peak voltage excursion.
6) The capacitor, C
SNUB
, should be at least 2 to 4
times the value of the C
PAR
to be effective.
7) The snubber circuit power loss is dissipated in the
resistor, P
RSNUB
, and can be calculated as:
where V
IN
is the input voltage, and f
S
is the
switching frequency. Choose R
SNUB
power rating
that exceeds the calculated power dissipation.
MOSFET Power Dissipation
Worst-case power dissipation occurs at duty factor
extremes. For the high-side MOSFET, the worst-case
power dissipation due to resistance occurs at minimum
input voltage (V
IN(MIN)
):
The following formula calculates switching losses for
the high-side MOSFET, but is only an approximation
and not a substitute for evaluation:
where V
IN(MAX)
is the maximum value of the input volt-
age, t
FALL
and t
RISE
are the fall and rise time of the
MOSFET, I
L(PEAK)
and I
L(VALLEY)
are the maximum
peak and valley inductor current, and f
S
is the PWM
switching frequency:
I
L(PEAK)
= I
OUT(MAX)
× (1 + 0.5 × LIR) and I
L(VALLEY)
=
I
OUT(MAX)
× (1 - 0.5 × LIR)
where LIR is the peak-to-peak inductor ripple current
divided by the load current.
The total power dissipation in the high-side MOSFET is
the sum of these two power losses:
P
D(N1)
= P
D(N1RESISTIVE)
+ P
D(N1SWITCHING)
For the low-side MOSFET, the worst-case power dissi-
pation occurs at maximum input voltage:
Applications Information
PC Board Layout Guidelines
A properly designed PC board layout is important in
any switching DC-DC converter circuit. If possible,
mount the MOSFETs, inductor, input/output capacitors,
and current-sense resistor on the top side. Connect the
ground for these devices close together on a power-
ground trace. Make all other ground connections to a
separate analog ground plane. Connect the analog
ground plane to power ground at a single point.
To help dissipate heat, place high-power components
(MOSFETs, inductor, and current-sense resistor) on a
large PC board area. Keep high-current traces short and
wide to reduce the resistance in these traces. Also make
the gate drive connections (DH and DL) short and wide,
measuring 10 to 20 squares (50mils to 100mils wide if the
MOSFET is 1in from the controller IC).
For the MAX1960/MAX1961, connect LX and PGND to
the low-side MOSFET using Kelvin sense connections.
For the MAX1962, connect CS and OUT to the current-
sense resistor using Kelvin sense connections.
Place the REF capacitor, the BST diode and capacitor,
and the charge-pump components as close as possible
to the IC. If the IC is far from the input capacitors, bypass
V
CC
to GND with a 0.1µF or greater ceramic capacitor
close to the V
CC
pin.
For an example PC board layout, see the MAX1960
evaluation kit.
P
V
V
IR
D N RESISTIVE
OUT
IN MAX
LOAD DS ON()
()
()
2
2
1=
××-
P
ItI t
V
f
D N SWITCHING
L PEAK FALL L VALLEY RISE
IN MAX
S
()
() ( )
()
1
2
=
×+ ×
()
××
PD
V
V
IR
N RESISTIVE
OUT
IN MIN
LOAD DS ON()
()
()
1
2
×
PCVf
RSNUB SNUB IN S
() ×
2
L
fC
PAR
R PAR
=
××
1
2
2
( ) π
2.35V to 5.5V, 0.5% Accurate, 1MHz PWM
Step-Down Controllers with Voltage Margining
20 ______________________________________________________________________________________
DL
LX
DH
PGND
MAX1960
N2
R
SNUB
C
SNUB
C
SNUB
R
SNUB
L1
N1
INPUT
Figure 8. RC Snubber Circuit
MAX1960/MAX1961/MAX1962
2.35V to 5.5V, 0.5% Accurate, 1MHz PWM
Step-Down Controllers with Voltage Margining
______________________________________________________________________________________ 21
PART APP. CIRCUIT 15A OUTPUT 1MHz 15A OUTPUT 500kHz
C1 1, 2, 3 0.47µF ceramic capacitor 1µF ceramic capacitor
C2 1, 2, 3, 4 5 × 10µF ceramic capacitors 5 × 10µF ceramic capacitors
C3 1, 2, 3, 4 2 x 680µF POSCAPs Sanyo 2R5TPD680M8 2 x 680µF POSCAPs Sanyo 2R5TPD680M8
C4 1, 2, 3, 4 1µF ceramic capacitor 1µF ceramic capacitor
C5 1, 2, 3, 4 0.1µF ceramic capacitor 0.1µF ceramic capacitor
C6 1, 2, 3, 4 2.2µF ceramic capacitor 4.7µF ceramic capacitor
C8 1, 2, 3, 4 0.22µF ceramic capacitor 0.22µF ceramic capacitor
C9 1, 2, 3, 4 (Table 4) (Table 5)
C10, C11, C12 4 0.47µF ceramic capacitors 1µF ceramic capacitors
C13, C14 1, 2, 3, 4 4700pF ceramic capacitors 4700pF ceramic capacitors
D1 1, 2, 3, 4
Schottky diode
Central CMSSH-3
Schottky diode
Central CMSSH-3
D2–D5 4
Schottky diodes
Central CMHSH5-2L
Schottky diodes
Central CMHSH5-2L
L1 1, 2, 3, 4
0.22µH, 1.7m inductor
Sumida CDEP1040R2NC-50
0.45µH inductor
Sumida CDEP1040R4MC-50
N1 1, 2, 3, 4
N-channel MOSFET
International Rectifier IRLR7821
N-channel MOSFET
International Rectifier IRLR7821
N2 1, 2, 3, 4
N-channel MOSFET
International Rectifier IRLR7833
N-channel MOSFET
International Rectifier IRLR7833
R1 1, 3 Sets output voltage Sets output voltage
R2 1, 3 10k ±1% resistor 10k ±1% resistor
R3 1, 2, 3, 4 (Table 4) (Table 5)
R4 1, 2 390k ±5% resistor 390k ±5% resistor
R5 1, 2, 3, 4 10 ±5% resistor 10 ±5% resistor
R6 3, 4
1.5m ±5%, 1W resistor
Panasonic ERJM1WTJ1M5U
1.5m ±5%, 1W resistor
Panasonic ERJM1WTJ1M5U
R7, R8 1, 2, 3, 4 1 ±5% resistors 1 ±5% resistors
Table 3. Component List for Application Circuits

MAX1960EEP+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers 1MHz PWM Step-Down
Lifecycle:
New from this manufacturer.
Delivery:
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