SPECIFICATION CONTROL DRAWING
307 Constitution Drive Menlo Park, CA 94025, USA
Wire and
Harnessing
Products
TITLE :
IN-LINE SEALED CRIMP SPLICE
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
DOCUMENT NO.:
W-096-01/-02/-03
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS IN
MICRON
Tyco Electronics reserves the right to
amend this drawing at any time. Users
should evaluate the suitability of the
product for their application.
DCR NUMBER:
D020029
REPLACES:
D990387
DRAWN BY:
mforonda
DATE:
25-Jan-02
PROD. REV.
SEE TABLE
DOC ISSUE:
4
SCALE:
None
SIZE:
A
SHEET:
1 of 1
If this document is printed it becomes uncontrolled. Check for the latest revision.
Product Revision Crimp Splice Sealing Sleeve
Size Range I.D.*
Product
Name
øA
±0.08
(±0.003)
øB
±0.05
(±0.002)
C
±0.25
(±0.001)
D
±0.25
(±0.001)
mm
2
(
CMA)
Color
Code
min (a) max (b)
L
max
W-096-01 C 1.97
(0.076)
1.20
(0.047)
12.70
(0.500)
5.97
(0.235)
0.15 to 0.75
(304 – 1510)
red 3.30
(0.130)
0.00 38.00
(1.500)
W-096-02 C 2.62
(0.103)
1.70
(0.067)
14.60
(0.575)
6.86
(0.270)
0.39 to 1.34
(779 – 2680)
blue 3.30
(0.130)
0.00 38.00
(1.500)
W-096-03 C 3.81
(0.150)
2.54
(0.100)
14.60
(0.575)
6.86
(0.270)
0.95 to 3.37
(1900 – 6755)
yellow 4.80
(0.189)
1.80
(0.071)
38.00
(1.500)
* I.D: (a) As received; (b) After unrestricted recovery.
MATERIALS
1. CRIMP SPLICE: Base Metal: Copper Alloy 102 per ASTM B-75.
Plating: Nickel per QQ-N-290.
Color Code: Two color-coded stripes, see table.
2. SEALING SLEEVE: Heat-shrinkable, transparent clear, polytetrafluoroethylene (PTFE).
3. MELTABLE LINER: Fluorinated ethylene propylene. Color: clear.
APPLICATION
1. These devices provide an immersion resistant one-to-one in-line crimp splice in wires rated for at least 200°C. Multiple wire
assemblies are also possible within the size range shown in the table above. Immersion resistance of multiple wire assemblies
requires mechanical deformation of sealing sleeve during installation.
2. These devices are rated at 260°C maximum.
3. For installation procedure, see RPIP-685-00.
4. Parts will meet all performance requirements of EN 3373-001 and EN 3373-013 when installed according to installation
procedure specified above.
