MAX770–MAX773
The standard operating circuits use a 22µH inductor.
If a different inductance value is desired, select L
such that:
V
IN
(max) x t
ON
(min)
L ——————————
I
LIM
/2
Larger inductance values tend to increase the start-up
time slightly, while smaller inductance values allow the
coil current to ramp up to higher levels before the
switch turns off, increasing the ripple at light loads.
Inductors with a ferrite core or equivalent are recom-
mended; powder iron cores are not recommended for
use with high switching frequencies. Make sure the
inductor’s saturation current rating (the current at which
the core begins to saturate and the inductance starts to
fall) exceeds the peak current rating set by R
SENSE
.
However, it is generally acceptable to bias the inductor
into saturation by approximately 20% (the point where
the inductance is 20% below the nominal value). For
highest efficiency, use a coil with low DC resistance,
preferably under 20m. To minimize radiated noise,
use a toroid, a pot core, or a shielded coil.
Table 2 lists inductor suppliers and specific recom-
mended inductors.
Power Transistor Selection
Use an N-channel MOSFET power transistor with the
MAX770/MAX771/MAX772 (Figure 8a).
Use an N-FET whenever possible with the MAX773. An
NPN transistor can be used, but be extremely careful
when determining the base current (see
NPN
Transistors
section). An NPN transistor is not recom-
mended when using the shunt regulator.
N-Channel MOSFETs
To ensure the external N-channel MOSFET (N-FET) is
turned on hard, use logic-level or low-threshold
N-FETs when the input drive voltage is less than 8V. This
applies even in bootstrapped mode, to ensure start-up.
N-FETs provide the highest efficiency because they do
not draw any DC gate-drive current, but they are typi-
cally more expensive than NPN transistors. When using
an N-FET with the MAX773, connect EXTH and EXTL to
the N-FET’s gate (Figure 8b).
When selecting an N-FET, three important parameters
are the total gate charge (Q
g
), on resistance (r
DS(ON)
),
and reverse transfer capacitance (C
RSS
).
Q
g
takes into account all capacitances associated with
charging the gate. Use the typical Q
g
value for best
results; the maximum value is usually grossly over-
specified since it is a guaranteed limit and not the mea-
sured value. The typical total gate charge should be
50nC or less. With larger numbers, the EXT pins may
not be able to adequately drive the gate. The EXT
rise/fall time with various capacitive loads as shown in
the
Typical Operating Characteristics
.
5V/12V/15V or Adjustable, High-Efficiency,
Low I
Q
, Step-Up DC-DC Controllers
16
______________________________________________________________________________________
MAX770
MAX771
MAX772
N
EXT
CS
R
SENSE
MAX773
NPN
EXTH
EXTL
CS
L
R
SENSE
R
BASE
I
C(PEAK)
I
B
Figure 8a. Use an N-Channel MOSFET with the
MAX770/MAX771/MAX772
Figure 8b. Using an N-Channel MOSFET with the MAX773
Figure 8c. Using an NPN Transistor with the MAX773
MAX773
N
EXTH
EXTL
CS
L
R
SENSE
The two most significant losses contributing to the
N-FET’s power dissipation are I
2
R losses and switching
losses. Select a transistor with low r
DS(ON)
and low
C
RSS
to minimize these losses.
Determine the maximum required gate-drive current
from the Q
g
specification in the N-FET data sheet.
The MAX773’s maximum allowed switching frequency
during normal operation is 300kHz; but at start-up the
maximum frequency can be 500kHz, so the maximum
current required to charge the N-FET’s gate is
f(max) x Q
g
(typ). Use the typical Q
g
number from the
transistor data sheet. For example, the Si9410DY has a
Q
g
(typ) of 17nC (at V
GS
= 5V), therefore the current
required to charge the gate is:
I
GATE
(max)
= (500kHz) (17nC) = 8.5mA.
The bypass capacitor on V+ (C2) must instantaneously
furnish the gate charge without excessive droop (e.g.,
less than 200mV):
Q
g
V+ = ——
C2
Continuing with the example, V+ = 17nC/0.1µF = 170mV.
Use I
GATE
when calculating the appropriate shunt
resistor. See the
Shunt Regulator Operation
section.
Figure 2a’s application circuit uses an MTD3055EL
logic-level N-FET with a guaranteed threshold voltage
(V
TH
) of 2V. Figure 2b’s application circuit uses an
8-pin Si9410DY surface-mount N-FET that has 50m
on resistance with 4.5V V
GS
, and a guaranteed V
TH
of
less than 3V.
NPN Transistors
The MAX773 can drive NPN transistors, but be
extremely careful when determining the base-current
requirements. Too little base current can cause exces-
sive power dissipation in the transistor; too much base
current can cause the base to oversaturate, so the tran-
sistor remains on continually. Both conditions can dam-
age the transistor.
When using the MAX773 with an NPN transistor, con-
nect EXTL to the transistor’s base, and connect R
BASE
between EXTH and the base (Figure 8c).
To determine the required peak inductor current,
I
C(PEAK
), observe the
Typical Operating Characteristics
efficiency graphs and the theoretical output current
capability vs. input voltage graphs to determine a
sense resistor that will allow the desired output current.
Divide the 170mV worst-case (smallest) voltage across
the current-sense amplifier V
CS
(max) by the sense-
resistor value. To determine I
B
, set the peak inductor
current (I
LIM)
equal to the peak transistor collector cur-
rent I
C(PEAK)
. Calculate I
B
as follows:
I
B
= I
LIM
Use the worst-case (lowest) value for ß given in the
transistor’s electrical specification, where the collector
current used for the test is approximately equal to I
LIM
.
It may be necessary to use even higher base currents
(e.g., I
B
= I
LIM
/10), although excessive I
B
may impair
operation by extending the transistor’s turn-off time.
R
BASE
is determined by:
(
V
EXTH
- V
BE
- V
CS
(min))
R
BASE
= ————————————–
I
B
Where V
EXTH
is the voltage at V+ (in bootstrapped
mode V
EXTH
is the output voltage), V
BE
is the 0.7V
transistor base-emitter voltage, V
CS
(min) is the voltage
drop across the current-sense resistor, and I
B
is the
minimum base current that forces the transistor into
saturation. This equation reduces to (V+ - 700mV -
170mV) / I
B
.
For maximum efficiency, make R
BASE
as large as pos-
sible, but small enough to ensure the transistor is
always driven near saturation. Highest efficiency is
obtained with a fast-switching NPN transistor
(f
T
150MHz) with a low collector-emitter saturation
voltage and a high current gain. A good transistor to
use is the Zetex ZTX694B.
Diode Selection
The MAX770–MAX773’s high switching frequency
demands a high-speed rectifier. Schottky diodes such
as the 1N5817–1N5822 are recommended. Make sure
that the Schottky diode’s average current rating
exceeds the peak current limit set by R
SENSE
, and that
its breakdown voltage exceeds V
OUT
. For high-temper-
ature applications, Schottky diodes may be inadequate
due to their high leakage currents; high-speed silicon
diodes may be used instead. At heavy loads and high
temperatures, the benefits of a Schottky diode’s low for-
ward voltage may outweigh the disadvantages of its
high leakage current.
Capacitor Selection
Output Filter Capacitor
The primary criterion for selecting the output filter
capacitor (C2) is low effective series resistance (ESR).
The product of the peak inductor current and the output
filter capacitor’s ESR determines the amplitude of the
ripple seen on the output voltage. An OS-CON 300µF,
6.3V output filter capacitor has approximately 50mof
ESR and typically provides 180mV ripple when
stepping up from 3V to 5V at 1A (Figure 2a).
MAX770–MAX773
5V/12V/15V or Adjustable, High-Efficiency,
Low I
Q
, Step-Up DC-DC Controllers
______________________________________________________________________________________
17
MAX770–MAX773
Smaller capacitors are acceptable for light loads or in
applications that can tolerate higher output ripple.
Since the output filter capacitor’s ESR affects efficien-
cy, use low-ESR capacitors for best performance. The
smallest low-ESR surface-mount tantalum capacitors
currently available are the Sprague 595D series. Sanyo
OS-CON organic semiconductor through-hole capaci-
tors and the Nichicon PL series also exhibit low ESR.
See Table 2.
Input Bypass Capacitors
The input bypass capacitor (C1) reduces peak currents
drawn from the voltage source and also reduces noise
at the voltage source caused by the switching action of
the MAX770–MAX773. The input voltage source imped-
ance determines the size of the capacitor required at
the V+ input. As with the output filter capacitor, a low-
ESR capacitor is recommended. For output currents up
to 1A, 150µF (C1) is adequate, although smaller
bypass capacitors may also be acceptable.
Bypass the IC with a 0.1µF ceramic capacitor (C2)
placed close to the V+ and GND pins.
Reference Capacitor
Bypass REF with a 0.1µF capacitor (C3). REF can
source up to 100µA of current.
Setting the Low-Battery-Detector Voltage
To set the low-battery detector’s falling trip voltage
(V
TRIP
(falling)), select R3 between 10k and 500k
(Figure 9), and calculate R4 as follows:
V
TRIP - VREF
R4 = (R3)
(
———————
)
V
REF
where V
REF
= 1.5V.
The rising trip voltage is higher because of the com-
parator’s approximately 20mV of hysteresis, and is
determined by:
R4
V
TRIP
(rising) = (V
REF
+ 20mV) (1 + —)
R3
Connect a high value resistor (larger than R3 + R4)
between LBI and LBO if additional hysteresis is required.
Connect a pull-up resistor (e.g., 100k) between LBO
and V+. Tie LBI to GND and leave LBO floating if the
low-battery detector is not used.
__________Applications Information
MAX773 Operation with High
Input/Output Voltages
The MAX773’s shunt regulator input allows high volt-
ages to be converted to very high voltages. Since the
MAX773 runs off the 6V shunt (bootstrapped operation
is not allowed), the IC will not see the high input volt-
age. Use an external logic-level N-FET as the power
switch, since only 6V of V
GS
are available. Also, make
sure all external components are rated for very high
output voltage. Figure 3e shows a circuit that converts
28V to 100V.
Low Input Voltage Operation
When using a power supply that decays with time
(such as a battery), the N-FET transistor will operate in
its linear region when the voltage at EXT approaches
the threshold voltage of the FET, dissipating excessive
power. Prolonged operation in this mode may damage
the FET. This effect is much more significant in non-
bootstrapped mode than in bootstrapped mode, since
bootstrapped mode typically provides much higher
V
GS
voltages. To avoid this condition, make sure V
EXT
is above the V
TH
of the FET, or use a voltage detector
(such as the MAX8211) to put the IC in shutdown mode
once the input supply voltage falls below a predeter-
mined minimum value. Excessive loads with low input
voltages can also cause this condition.
5V/12V/15V or Adjustable, High-Efficiency,
Low I
Q
, Step-Up DC-DC Controllers
18
______________________________________________________________________________________
MAX773
LBI LBO
GND
V+
R4
V
IN
R5
100k
R3
LOW-BATTERY
OUTPUT
V
TRIP
V
REF
R4 = R3
(
-1
)
V
REF
= 1.5V
Figure 9. Input Voltage Monitor Circuit

MAX771ESA+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers 5/12/15/AdjV Step Up DC/DC Controller
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