PI-EX-SD-21-25
103211_00_en 7
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00
www.phoenixcontact.com
9 Safety-Related Applications (SIL 3)
9.1 Installation
Use one of the following base elements:
PI-EX-TB... basic terminal block
TT-PI-EX-TB... basic terminal block or
PI-EX-MB... motherboard
9.2 Response Times
Following a state change at the input, the output enters the
safe state in 40 ms.
9.3 Operating Mode of the Safety Function
Operating mode according to IEC 61508: "Low demand
mode"
9.4 Failure Behavior and Required Response
1. The safe state is entered in the event of an input
voltage failure.
2. The safe state is reached by removing the device from
the base element.
9.5 Safety Integrity Requirements
Error Rates
Type A device (according to IEC 61508-2)
Safety Integrity Level (SIL) 3
PFD
AVG
Values
Since the PFD
AVG
value is 0, it is not necessary to perform
regular Proof Tests; however, this is still recommended
(see Section 9.6).
Failure Limit
The operating mode is based on low demand mode. The
percentage of the device at PFH/PFD for the overall safety
loop is less than 10%.
Figure 5 Safety loop
Conditions
The failure rates of the components used remain
constant throughout the period of use.
Propagation of errors by the device in the system is not
taken into consideration.
The repair time (= replacement) should take eight
hours.
The failure rates of the external signaling device are
not taken into consideration.
The average temperature at which the device is to be
used is +40°C. This is based on standard industrial
conditions.
9.6 Proof Test
Even where the PFD
AVG
value is 0, it is still recommended
that you check the function of the valve burner in
conjunction with the entire safety loop.
1. Take appropriate steps to prevent incorrect use.
Prevent other areas of the system from being affected
by the Proof Test
(e.g., set the control system to test mode).
2. When a voltage of between 20 V and 30 V is applied at
the input, check whether a voltage of > 0 can be
measured at the output terminal blocks.
The field device must switch at the same time.
3. Restore the safety circuit to full functionality.
4. Return to normal operation.
10 Appendix
Exida Assessment Summary (3 pages)
λ
SAFE
λ
DANGEROUS
SFF
1
1
SFF = Safe Failure Fraction
DC
S
2
2
DC = Diagnostic coverage (safe or dangerous)
DC
D
2
284 FIT
3
3
FIT = Failure in Time (1 FIT = 1 failure/10
9
h)
0 FIT 100% 0% 0%
T[PROOF] = 1 year 5 years 10 years
PFD
AVG
1
=
1
PFD = Probability of Failure on Demand
0 0 0
Sensor and
switching
amplifier
35%
Processing
15%
Actuator
control
« 10%
Actuator
40%
The document was prepared using best effort. The authors make no warranty of any kind and shall not be liable in
any event for incidental or consequential damages in connection with the application of the document.
© All rights on the format of this technical report reserved.
Failure Modes, Effects and Diagnostic Analysis
Project:
Solenoid Driver with Motherboard
Customer:
Phoenix Contact GmbH & Co. KG
Blomberg
Germany
Contract No.: Phoenix Contact 06/06-05
Report No.: Phoenix Contact 06/06-05 R004
Version V2, Revision R0, January 2008
Philipp Neumeier
© exida.com GmbH phoenix contact 06-06-05 r004 v2r0.doc, January 18, 2008
Philipp Neumeier Page 2 of
3
Management summary
This report summarizes the results of the hardware assessment carried out on the solenoid
drivers type PI-EX-SD-**-** with a corresponding motherboard and on the solenoid drivers with
top hat rail design, MACX MCR-EX-SL-SD-**-**-LP and MACX MCR-EX-SL-SD-**-**-LP-SP.
Table 1 gives an overview of the different devices. Within each type the different devices have
the same circuit diagram.
Table 1: Device overview
Motherboard type:
Top hat rail type: Output values:
PI-EX-SD-21-25 MACX MCR-EX-SL-SD-21-25-LP /
MACX MCR-EX-SL-SD-21-25-LP-SP
21 V / 25 mA
PI-EX-SD-21-40 MACX MCR-EX-SL-SD-21-40-LP /
MACX MCR-EX-SL-SD-21-40-LP-SP
21 V / 40 mA
PI-EX-SD-21-45 MACX MCR-EX-SL-SD-21-45-LP /
MACX MCR-EX-SL-SD-21-45-LP-SP
21 V / 45 mA
PI-EX-SD-24-48 MACX MCR-EX-SL-SD-24-48-LP /
MACX MCR-EX-SL-SD-24-48-LP-SP
24 V / 48 mA
PI-EX-SD-21-60 MACX MCR-EX-SL-SD-21-60-LP /
MACX MCR-EX-SL-SD-21-60-LP-SP
21 V / 60 mA
The hardware assessment consists of a Failure Modes, Effects and Diagnostics Analysis
(FMEDA). A FMEDA is one of the steps taken to achieve functional safety assessment of a
device per IEC 61508. From the FMEDA, failure rates are determined and consequently the
Safe Failure Fraction (SFF) is calculated for the device. For full assessment purposes all
requirements of IEC 61508 must be considered.
The failure rates used in this analysis are the basic failure rates from the Siemens standard
SN 29500.
According to table 2 of IEC 61508-1 the average PFD for systems operating in low demand
mode has to be 10
-4
to < 10
-3
for SIL 3 safety functions. However, as the modules under
consideration are only one part of an entire safety function they should not claim more than
10% of this range, i.e. they should be better than or equal to 1,00E-04.
The solenoid drivers type PI-EX-SD-**-** with a corresponding motherboard and the solenoid
drivers with top hat rail design, MACX MCR-EX-SL-SD-**-**-LP and MACX MCR-EX-SL-SD-**-
**-LP-SP are considered to be Type A
1
components with a hardware fault tolerance of 0.
For Type A components the SFF has to be 90% to < 99% according to table 2 of IEC 61508-2
for SIL 3 (sub-) systems with a hardware fault tolerance of 0.
The solenoid drivers PI-EX-SD-**-** and MACX MCR-EX-SL-SD-**-**-LP and MACX MCR-EX-
SL-SD-**-**-LP-SP are operated in passive mode, and can therefore be regarded as loop
powered modules. Because loop powered modules are directly driven from the digital output of
a safety PLC there is no additional power supply which can keep the output energized in case
of an internal fault. Thus all internal faults have either no effect on the safety function or lead to
a safe state.
1
Type A component: “Non-complex” component (all failure modes are well defined); for details see 7.4.3.1.2 of
IEC 61508-2.

2865201

Mfr. #:
Manufacturer:
Phoenix Contact
Description:
Antennas PI-EX-SD-21-25
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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