LTC3803
7
3803fc
OPERATION
The LTC3803 is a constant frequency current mode control-
ler for fl yback and DC/DC boost converter applications in
a tiny ThinSOT package. The LTC3803 is designed so that
none of its pins need to come in contact with the input or
output voltages of the power supply circuit of which it is
a part, allowing the conversion of voltages well beyond
the LTC3803’s absolute maximum ratings.
Main Control Loop
Due to space limitations, the basics of current mode
DC/DC conversion will not be discussed here; instead, the
reader is referred to the detailed treatment in Application
Note 19, or in texts such as Abraham Pressman’s
Switch-
ing Power Supply Design
.
Please refer to the Block Diagram and the Typical Ap-
plication on the front page of this data sheet. An external
resistive voltage divider presents a fraction of the output
voltage to the V
FB
pin. The divider must be designed so
that when the output is at the desired voltage, the V
FB
pin
voltage will equal the 800mV from the internal reference.
If the load current increases, the output voltage will de-
crease slightly, causing the V
FB
pin voltage to fall below
800mV. The error amplifi er responds by feeding current
into the I
TH
/RUN pin. If the load current decreases, the
V
FB
voltage will rise above 800mV and the error amplifi er
will sink current away from the I
TH
/RUN pin.
The voltage at the I
TH
/RUN pin commands the pulse-width
modulator formed by the oscillator, current comparator
and RS latch. Specifi cally, the voltage at the I
TH
/RUN pin
sets the current comparators trip threshold. The current
comparator monitors the voltage across a current sense
resistor in series with the source terminal of the external
MOSFET. The LTC3803 turns on the external power MOSFET
when the internal free-running 200kHz oscillator sets
the RS latch. It turns off the MOSFET when the current
comparator resets the latch or when 80% duty cycle is
reached, whichever happens fi rst. In this way, the peak
current levels through the fl yback transformer’s primary
and secondary are controlled by the I
TH
/RUN voltage.
Since the I
TH
/RUN voltage is increased by the error ampli-
er whenever the output voltage is below nominal, and
decreased whenever output voltage exceeds nominal, the
voltage regulation loop is closed. For example, whenever
the load current increases, output voltage will decrease
slightly, and sensing this, the error amplifi er raises the
I
TH
/RUN voltage by sourcing current into the I
TH
/RUN pin,
raising the current comparator threshold, thus increasing
the peak currents through the transformer primary and
secondary. This delivers more current to the load, bringing
the output voltage back up.
The I
TH
/RUN pin serves as the compensation point for
the control loop. Typically, an external series RC network
is connected from I
TH
/RUN to ground and is chosen for
optimal response to load and line transients. The impedance
of this RC network converts the output
current
of the error
amplifi er to the I
TH
/RUN
voltage
which sets the current
comparator threshold and commands considerable infl u-
ence over the dynamics of the voltage regulation loop.
Start-Up/Shutdown
The LTC3803 has two shutdown mechanisms to disable
and enable operation: an undervoltage lockout on the
V
CC
supply pin voltage, and a forced shutdown whenever
external circuitry drives the I
TH
/RUN pin low. The LTC3803
transitions into and out of shutdown according to the state
diagram (Figure 1).
Figure 1. Start-Up/Shutdown State Diagram
LTC3803
SHUT DOWN
V
ITH/RUN
< V
ITHSHDN
(NOMINALLY 0.28V)
3803 F01
V
CC
< V
TURNOFF
(NOMINALLY 5.7V)
V
ITH/RUN
> V
ITHSHDN
AND V
CC
> V
TURNON
(NOMINALLY 8.7V)
LTC3803
ENABLED
LTC3803
8
3803fc
OPERATION
The undervoltage lockout (UVLO) mechanism prevents the
LTC3803 from trying to drive a MOSFET with insuffi cient
V
GS
. The voltage at the V
CC
pin must exceed V
TURNON
(nominally 8.7V) at least momentarily to enable LTC3803
operation. The V
CC
voltage is then allowed to fall to V
TURNOFF
(nominally 5.7V) before undervoltage lockout disables the
LTC3803. This wide UVLO hysteresis range supports the
use of a bias winding on the fl yback transformer to power
the LTC3803—see the section Powering the LTC3803.
The I
TH
/RUN pin can be driven below V
ITHSHDN
(nominally
0.28V) to force the LTC3803 into shutdown. An internal
0.3µA current source always tries to pull this pin towards
V
CC
. When the I
TH
/RUN pin voltage is allowed to exceed
V
ITHSHDN
, and V
CC
exceeds V
TURNON
, the LTC3803 begins
to operate and an internal clamp immediately pulls the
I
TH
/RUN pin up to about 0.7V. In operation, the I
TH
/RUN
pin voltage will vary from roughly 0.7V to 1.9V to represent
current comparator thresholds from zero to maximum.
Internal Soft-Start
An internal soft-start feature is enabled whenever the
LTC3803 comes out of shutdown. Specifi cally, the I
TH
/
RUN voltage is clamped and is prevented from reaching
maximum until roughly 1.4ms has passed. This allows
the input and output currents of LTC3803-based power
supplies to rise in a smooth and controlled manner on
start-up.
Powering the LTC3803
In the simplest case, the LTC3803 can be powered from
a high voltage supply through a resistor. A built-in shunt
regulator from the V
CC
pin to GND will draw as much
current as needed through this resistor to regulate the
V
CC
voltage to around 9.5V as long as the V
CC
pin is not
forced to sink more than 25mA. This shunt regulator is
always active, even when the LTC3803 is in shutdown,
since it serves the vital function of protecting the V
CC
pin
from seeing too much voltage.
For higher effi ciency or for wide V
IN
range applications,
yback controllers are typically powered through a separate
bias winding on the fl yback transformer. The LTC3803 has
the wide UVLO hysteresis and small V
CC
supply current
draw that is needed to support such bootstrapped hysteretic
start-up schemes.
The V
CC
pin must be bypassed to ground immediately
adjacent to the IC pins with a minimum of a 10µF ceramic
or tantalum capacitor. Proper supply bypassing is neces-
sary to supply the high transient currents required by the
MOSFET gate driver.
Adjustable Slope Compensation
The LTC3803 injects a 5µA peak current ramp out through
its SENSE pin which can be used for slope compensation in
designs that require it. This current ramp is approximately
linear and begins at zero current at 6% duty cycle, reach-
ing peak current at 80% duty cycle. Additional details are
provided in the Applications Information section.
LTC3803
9
3803fc
APPLICATIONS INFORMATION
Many LTC3803 application circuits can be derived from
the topology shown in Figure 2.
The LTC3803 itself imposes no limits on allowed power
output, input voltage V
IN
or desired regulated output voltage
V
OUT
; these are all determined by the ratings on the external
power components. The key factors are: Q1’s maximum
drain-source voltage (BV
DSS
), on-resistance (R
DS(ON)
)
and maximum drain current, T1’s saturation fl ux level and
winding insulation breakdown voltages, C
IN
and C
OUT
’s
maximum working voltage, ESR, and maximum ripple
current ratings, and D1 and R
SENSE
s power ratings.
TRANSFORMER DESIGN CONSIDERATIONS
Transformer specifi cation and design is perhaps the
most critical part of applying the LTC3803 successfully.
In addition to the usual list of caveats dealing with high
frequency power transformer design, the following should
prove useful.
Turns Ratios
Due to the use of the external feedback resistor divider
ratio to set output voltage, the user has relative freedom
in selecting transformer turns ratio to suit a given appli-
cation. Simple ratios of small integers, e.g., 1:1, 2:1, 3:2,
etc. can be employed which yield more freedom in setting
total turns and mutual inductance. Simple integer turns
ratios also facilitate the use of “off-the-shelf” confi gu-
rable transformers such as the Coiltronics VERSA-PAC™
series in applications with high input to output voltage
ratios. For example, if a 6-winding VERSA-PAC is used
with three windings in series on the primary and three
windings in parallel on the secondary, a 3:1 turns ratio
will be achieved.
Turns ratio can be chosen on the basis of desired duty
cycle. However, remember that the input supply voltage
plus the secondary-to-primary referred version of the
yback pulse (including leakage spike) must not exceed
the allowed external MOSFET breakdown rating.
Leakage Inductance
Transformer leakage inductance (on either the primary
or secondary) causes a voltage spike to occur after the
output switch (Q1) turn-off. This is increasingly prominent
at higher load currents, where more stored energy must
be dissipated. In some cases a “snubber” circuit will be
required to avoid overvoltage breakdown at the MOSFETs
drain node. Application Note 19 is a good reference on
snubber design.
A bifi lar or similar winding technique is a good way to
minimize troublesome leakage inductances. However,
remember that this will limit the primary-to-secondary
breakdown voltage, so bifi lar winding is not always
practical.
SELECTING FEEDBACK RESISTOR DIVIDER VALUES
The regulated output voltage is determined by the resistor
divider across V
OUT
(R1 and R2 in Figure 2). The ratio
of R2 to R1 needed to produce a desired V
OUT
can be
calculated:
R2 =
V
OUT
0.8V
0.8V
•R1
Choose resistance values for R1 and R2 to be as large as
possible in order to minimize any effi ciency loss due to
the static current drawn from V
OUT
, but just small enough
so that when V
OUT
is in regulation, the error caused by
the nonzero input current to the V
FB
pin is less than 1%.
A good rule of thumb is to choose R1 to be 80k or less.
Figure 2. Typical LTC3803 Application Circuit
V
CC
I
TH
/RUN
LTC3803
GND
NGATE
SENSE
V
FB
5
R3
6
4
1
2
3
D1
D2
C
OUT
C
IN
L
SEC
L
PRI
L
BIAS
C
VCC
C
C
V
OUT
3803 F02
R
SENSE
R
SL
R1
R
START
R2
Q1
T1
V
IN

LTC3803IS6#TRMPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Flyback Controller in ThinSOT
Lifecycle:
New from this manufacturer.
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