MAX8677C
1.5A Dual-Input USB/AC Adapter Charger
and Smart Power Selector
______________________________________________________________________________________ 13
Table 1. External Components List for Figures 2 and 3
COMPONENT
(FIGURES 2, 3)
FUNCTION PART
C
IN
Input filter capacitor 4.7µF ceramic capacitor
CL VL filter capacitor 0.1µF ceramic capacitor
C
SYS
SYS output bypass capacitors 10µF ceramic capacitor
C
BAT
Battery bypass capacitor 4.7µF ceramic capacitor
CT Charger timing capacitor 0.068µF low TC ceramic capacitor
R
PU
(x 4) Logic output pullup resistors 560kΩ
THM Negative TC thermistor
Phillips NTC thermistor, P/N 2322-640-63103, 10kΩ ±5% at +25°C
RT THM pullup resistor 10kΩ ±1%
R
PSET
Input current-limit programming resistor 1.5kΩ ±1% for 2A limit
R
ISET
Fast-charge current programming resistor
3kΩ ±1% for 1A charging
The MAX8677C features OVP. Part of this protection is
a 4.35V voltage limiter at SYS. If the DC or USB input
exceeds 4.35V, SYS still limits at 4.35V.
The MAX8677C has numerous other charging and
power-management features, which are detailed in the
following sections.
Smart Power Selector
The MAX8677C Smart Power Selector seamlessly dis-
tributes power between the external inputs, the battery,
and the system load (Figure 4). The basic functions
performed are:
With both an external power supply (USB or
adapter) and battery connected:
When the system load requirements are less
than the input current limit, the battery is
charged with residual power from the input.
When the system load requirements exceed the
input current limit, the battery supplies supple-
mental current to the load.
When the battery is connected and there is no
external power input, the system is powered from
the battery.
When an external power input is connected and
there is no battery, the system is powered from the
external power input.
A thermal-limiting circuit reduces the battery charge
rate and external power-source current to prevent the
MAX8677C from overheating.
System Load Switch
An internal 40mΩ MOSFET connects SYS to BAT (Q3,
Figure 4) when no voltage source is available at DC or
USB. When an external source is detected at DC or
USB, this switch is opened and SYS is powered from
the valid input source through the input limiter.
The SYS-BAT switch also holds up SYS when the sys-
tem load exceeds the input current limit. If that should
happen, the SYS-BAT switch turns on so that the bat-
tery supplies additional SYS load current. If the system
load continuously exceeds the input current limit, the
battery does not charge, even though external power is
connected. This is not expected to occur in most
cases, since high loads usually occur only in short
peaks. During these peaks, battery energy is used, but
at all other times the battery charges.
Q1
AC
ADAPTER
CHARGE AND
SYS LOAD
SWITCH
CHARGE
CURRENT
LOAD
CURRENT
USB
USB
BAT
SYS
GND
DC
Q2
Q3
BATTE
R
SYSTEM
LOAD
MAX8677C
Figure 4. Smart Power Selector Block Diagram
MAX8677C
1.5A Dual-Input USB/AC Adapter Charger
and Smart Power Selector
14 ______________________________________________________________________________________
Input Limiter
The input voltage limiter is essentially an LDO regulator.
While in dropout, the regulator dissipates a small I
2
R loss
through the 0.2Ω MOSFET (Q1, Figure 4) between DC
and SYS. With an AC adapter or USB source connect-
ed, the input limiter distributes power from the external
power source to the system load and battery charger.
In addition to the input limiter’s primary function of
passing power to the system and charger loads at SYS,
it performs several additional functions to optimize use
of available power:
Input Voltage Limiting. If an input voltage is above
the overvoltage threshold (6.9V typ), the MAX8677C
enters overvoltage lockout (OVLO). OVLO protects
the MAX8677C and downstream circuitry from high-
voltage stress up to 14V at DC and 8V at USB. In
OVLO, VL remains on, the input switch that sees
overvoltage (Q1, Q3, Figure 4) opens, and the
appropriate power-monitor output (DOK, UOK) is
high impedance, and CHG is high impedance.
If both DC and USB see overvoltage, both input
switches (Q1 and Q2, Figure 4) open and the
charger turns off. The BAT-SYS switch (Q3, Figure
4) closes, allowing the battery to power SYS.
An input is also invalid if it is less than BAT, or less
than the DC undervoltage threshold of 3.5V (falling).
With an invalid input voltage, SYS connects to BAT
through a 40mΩ switch (Q3, Figure 4).
Input Overcurrent Protection. The current at DC
and USB is limited to prevent input overload. This cur-
rent limit can be selected to match the capabilities of
the source, whether it is a 100mA or 500mA USB
source, or an AC adapter. When the load exceeds
the input current limit, SYS drops to 68mV below BAT
and the battery supplies supplemental load current.
Thermal Limiting. The MAX8677C reduces input lim-
iter current by 5%/°C when its die temperature
exceeds +100°C. The system load (SYS) has priority
over the charger current, so input current is first
reduced by lowering charge current. If the junction
temperature still reaches +120°C in spite of charge-
current reduction, no input (DC or USB) current is
drawn, the battery supplies the entire system load, and
SYS is regulated at 68mV below BAT. Note that this
on-chip thermal-limiting circuitry is not related to and
operates independently from the thermistor input.
Adaptive Battery Charging. While the system is
powered from DC, the charger draws power from
SYS to charge the battery. If the charger load plus
system load exceeds the input current limit, an
adaptive charger control loop reduces charge cur-
rent to prevent the SYS voltage from collapsing.
Maintaining a higher SYS voltage improves efficien-
cy and reduces power dissipation in the input limiter.
The total current through the switch (Q1 or Q2 in
Figure 4) is the sum of the load current at SYS and
the battery charging current. The limiter clamps at
4.35V, so input voltages greater than 4.35V can
increase power dissipation in the limiter. The limiter
power loss is (V
DC
- 4.35) x I, but not less than I
2
x
0.2Ω. Also note that the MAX8677C turns off any
input that exceeds 6.9V (nominal).
DC and USB Connections and
Current-Limit Options
Input Current Limit
The input and charger current limits are set as shown in
Table 2. It is often preferable to change the input cur-
rent limit as the input power source is changed. The
MAX8677C facilitates this by allowing different input
current limits for DC and USB as shown in Table 2.
POWER SOURCE DOK UOK PEN1
PEN2 USUS
DC INPUT
CURRENT
LIMIT
USB INPUT
CURRENT
LIMIT
MAXIMUM
CHARGE
CURRENT*
AC adapter at DC input L X H X X
3000/R
PSET
3000/R
ISET
L X L L L 100mA 100mA
L X L H L 500mA 500mAUSB power at DC input
LX L X H
USB suspend
USB input off;
DC input has
priority
0
H L X L L 100mA
H L X H L 500mA
3000/R
ISET
USB power at USB input;
DC unconnected
HL X X H
USB suspend
0
DC and USB unconnected H H X X X
No DC input
No USB input
0
Table 2. Input Limiter Control Logic
*
Charge current cannot exceed the input current limit. Charge may be less than the maximum charge current if the total SYS load
exceeds the input current limit.
MAX8677C
1.5A Dual-Input USB/AC Adapter Charger
and Smart Power Selector
______________________________________________________________________________________ 15
When the input current limit is reached, the first action
taken by the MAX8677C is to reduce the battery charge
current. This allows the regulator to stay in dropout, or
at 4.35V, during heavy loads, thus reducing power dis-
sipation. If, after the charge current is reduced to 0mA,
the load at SYS still exceeds the input current limit, SYS
begins to fall. When the SYS voltage drops to BAT, the
SYS-BAT switch turns on, using battery power to sup-
port the system load during the load peak.
The MAX8677C features flexible input connections (at
the DC and USB input pins) and current-limit settings
(set by PEN1, PEN2, PSET, and ISET) to accommodate
nearly any input power configuration. However, it is
expected that most systems use one of two external
power schemes: separate connections for USB and an
AC adapter, or a single connector that accepts either
USB or AC adapter output. Input and charger current
limit are controlled by PEN1, PEN2, R
PSET
, and R
ISET
,
as shown in Table 2.
Separate Adapter and USB Connectors
When the AC adapter and USB have separate connec-
tors, the adapter output connects to DC and the USB
source connects to USB. PEN1 is permanently tied high
(to DC or VL). The DC current limit is set by R
PSET
,
while the USB current limit is set by PEN2 and USUS.
Single Common Connector for USB or Adapter
When a single connector is used for both AC adapter
and USB sources, the DC input is used for both input
sources. When an AC adapter is connected at DC,
PEN1 should be pulled high to select the current limit
set by R
PSET
. When a USB source is connected, PEN1
should be low to select 500mA, 100mA, or USB sus-
pend (further selected by PEN2 and USUS). PEN1 can
be pulled up by the AC adapter power to implement
hardware adapter/USB selection.
USB Suspend
Driving USUS high when PEN1 is low turns off charging,
as well as the SYS output and reduces input current to
190µA to accommodate USB suspend mode.
Power Monitor Outputs (
UOK
,
DOK
)
DOK is an open-drain output that pulls low when the
DC input has valid power. UOK is an open-drain output
that pulls low when the USB input sees valid power. A
valid input for DC or USB is between 4.1V and 6.6V. If a
single power-OK output is preferred, DOK and UOK
can be wire-ORed together. The combined output then
pulls low if either USB or DC sees a valid input.
Soft-Start
To prevent input transients that can cause instability in
the USB or AC adapter power source, the rate of change
of input current and charge current is limited. When a
valid DC or USB input is connected, the input current limit
is ramped from zero to the set current-limit value (as
shown in Table 2). If DC is connected with no USB power
present, input current ramps in 1.5ms. If DC is connected
with USB already present, input current ramps in 50µs.
When USB is connected with no DC present, input cur-
rent also ramps in 50µs. If USB is connected with DC
already present, the USB input is ignored.
If an adapter is plugged into DC while USB is already
powered, the input current limit reramps from zero back
up to the DC current limit so that the AC adapter does
not see a load step. During this transition, if the input
current limit is below the SYS load current, the battery
supplies the additional current needed to support the
load. Additionally, capacitance can be added to SYS to
support the load during input power transitions.
When the charger is turned on, charge current ramps
from zero to the ISET current value in typically 1.5ms.
Charge current also ramps when transitioning to fast-
charge from prequal and when changing the USB
charge current from 100mA to 500mA with PEN2. There
is no dI/dt limiting, however, if ISET is changed suddenly
using a switch at R
ISET
.
Battery Charger
The battery charger state diagram is illustrated in
Figure 5. With a valid DC or USB input, the battery
charger initiates a charge cycle when the charger is
enabled. It first detects the battery voltage. If the bat-
tery voltage is less than the BAT prequal threshold
(3.0V), the charger enters prequal mode in which the
battery charges at 10% of the maximum fast-charge
current. This reduced charge rate ensures that the bat-
tery is not damaged by the fast-charge current while
deeply discharged. Once the battery voltage rises to
3.0V, the charger transitions to fast-charge mode and
applies the maximum charge current. As charging con-
tinues, the battery voltage rises until it approaches the
battery regulation voltage (4.2V) where charge current
starts tapering down. When charge current decreases
to 5%, 10%, or 15% (as set by TSET) of the fast-charge
current, the charger enters a brief 15s top-off, and then
charging stops. If the battery voltage subsequently
drops below the 4.1V recharge threshold, charging
restarts and the timers reset.

MAX8677CETG/V+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Battery Management 1.5A Dual USB/AC Adapter Charge
Lifecycle:
New from this manufacturer.
Delivery:
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