October 2005 7 MIC2198
MIC2198 Micrel, Inc.
Current Limit
The MIC2198 output current is detected by the voltage drop
across the external current-sense resistor (R
CS
in Figure
2.). The current limit threshold is 75mV±25mV. The current-
sense resistor must be sized using the minimum current
limit threshold. The external components must be designed
to withstand the maximum current limit. The current-sense
resistor value is calculated by the equation below:
R
55mV
I
CS
OUT(max)
=
The maximum output current is:
I
95mV
R
OUT(max)
CS
=
The current-sense pins CSH (pin 4) and V
OUT
(pin 5) are
noise sensitive due to the low signal level and high input im-
pedance. The PCB traces should be short and routed close
to each other. A small (1nF to 0.1µF) capacitor across the
pins will attenuate high frequency switching noise.
When the peak inductor current exceeds the current limit
threshold, the current limit comparator, in Figure 2, turns off
the high-side MOSFET for the remainder of the cycle. The
output voltage drops as additional load current is pulled from
the converter. When the output voltage reaches approximately
0.4V, the circuit enters frequency-foldback mode and the
oscillator frequency will drop to 125kHz while maintaining the
peak inductor current equal to the nominal 75mV across the
external current-sense resistor. This limits the maximum output
power delivered to the load under a short circuit condition.
Reference, Enable and UVLO Circuits
The output drivers are enabled when the following conditions
are satisfied:
The V
DD
voltage (pin 7) is greater than its under-
voltage threshold (typically 4.25V).
The voltage on the enable pin is greater than the
enable UVLO threshold (typically 2.5V).
The internal bias circuit generates a 0.8V bandgap reference
voltage for the voltage error amplifier and a 5V V
DD
voltage
for the gate drive circuit. The MIC2198 uses FB (pin 3) for
output voltage sensing.
The enable pin (pin 2) has two threshold levels, allowing
the MIC2198 to shut down in a low current mode, or turn off
output switching in UVLO mode. An enable pin voltage lower
than the shutdown threshold turns off all the internal circuitry
and reduces the input current to typically 0.1µA.
If the enable pin voltage is between the shutdown and UVLO
thresholds, the internal bias, V
DD
, and reference voltages are
turned on. The output drivers are inhibited from switching and
remain in a low state. Raising the enable voltage above the
UVLO threshold of 2.5V enables the output drivers.
Either of two UVLO conditions will disable the MIC2198 from
switching.
When the V
DD
drops below 4.1V
When the enable pin drops below the 2.5V threshold
MOSFET Gate Drive
The MIC2198 high-side drive circuit is designed to switch
an N-Channel MOSFET. Referring to the block diagram in
Figure 2, a bootstrap circuit, consisting of D2 and C
BST
, sup-
plies energy to the high-side drive circuit. Capacitor C
BST
is
charged while the low-side MOSFET is on and the voltage on
the V
SW
pin (pin 11) is approximately 0V. When the high-side
MOSFET driver is turned on, energy from C
BST
is used to
turn the MOSFET on. As the MOSFET turns on, the voltage
on the V
SW
pin increases to approximately V
IN
. Diode D2
is reversed biased and C
BST
floats high while continuing to
keep the high-side MOSFET on. When the low-side switch
is turned back on, C
BST
is recharged through D2.
The drive voltage is derived from the internal 5V V
DD
bias
supply. The nominal low-side gate drive voltage is 5V and
the nominal high-side gate drive voltage is approximately
4.5V due the voltage drop across D2. A fixed 80ns delay
between the high- and low-side driver transitions is used
to prevent current from simultaneously flowing unimpeded
through both MOSFETs.
Oscillator
The internal oscillator is free running and requires no external
components. The nominal oscillator frequency is 500kHz. If
the output voltage is below approximately 0.4V, the oscillator
operates in a frequency-foldback mode and the switching
frequency is reduced to 125kHz.
V
SS
V
OUT
TIME
V
IN
= 7V
f
S
= 125kHz
V
OUT
= 0.4V
f
S
= 500kHz
V
OUT
= 3.3V
Figure 4. Startup Waveform
Above 0.4V, the switching frequency increases to 500kHz
causing the output voltage to rise a greater rate. The rise
time of the output is dependent on the output capacitance,
output voltage, and load current. The oscilloscope photo in
Figure 4 show the output voltage at startup.
MIC2198 Micrel, Inc.
MIC2198 8 October 2005
Minimum Pulsewidth
The MIC2198 has a specified minimum pulsewidth. This
minimum pulsewidth places a lower limit on the minimum
duty cycle of the buck converter.
Figure 5 shows the minimum output voltage versus input
supply voltage for the MIC2198. For example, for V
IN
= 15V,
V
OUT
= 1.65V would be the lowest achievable voltage that
conforms to the minimum-on-time.
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5 9.5 14.5 19.5 24.5 29.5
INPUT VOLTAGE (V)
Figure 5. Minimum Output Voltage
vs. Input Supply Voltage
October 2005 9 MIC2198
MIC2198 Micrel, Inc.
Applications Information
The following applications information includes component
selection and design guidelines.
Inductor Selection
Values for inductance, peak, and RMS currents are required
to select the output inductor. The input and output voltages
and the inductance value determine the peak to peak induc-
tor ripple current. Generally, higher inductance values are
used with higher input voltages. Larger peak to peak ripple
currents will increase the power dissipation in the inductor
and MOSFETs. Larger output ripple currents will also require
more output capacitance to smooth out the larger ripple cur-
rent. Smaller peak to peak ripple currents require a larger
inductance value and therefore a larger and more expensive
inductor. A good compromise between size, loss and cost is
to set the inductor ripple current to be equal to 20% of the
maximum output current.
The inductance value is calculated by the equation below.
L
V
OUT
× (V
IN(max)
V
OUT
)
V
IN(max)
× f
S
× 0.2 × I
OUT(max)
=
where:
f
S
= switching frequency
0.2 = ratio of AC ripple current to DC output current
V
IN(max)
= maximum input voltage
The peak-to-peak inductor current (AC ripple current) is:
I
V
OUT
× (V
IN(max)
V
OUT
)
V
IN(max)
× f
S
× L
PP
=
The peak inductor current is equal to the average output current
plus one half of the peak to peak inductor ripple current.
I I 0.5 I
PK OUT(max) PP
= + ×
The RMS inductor current is used to calculate the I
2
×R losses
in the inductor.
I I 1
1
3
I
I
INDUCTOR(rms) OUT(max)
P
OUT(max)
2
= × +
Maximizing efficiency requires the proper selection of core
material and minimizing the winding resistance. The high
frequency operation of the MIC2198 requires the use of fer-
rite materials for all but the most cost sensitive applications.
Lower cost iron powder cores may be used but the increase
in core loss will reduce the efficiency of the power supply.
This is especially noticeable at low output power. The winding
resistance decreases efficiency at the higher output current
levels. The winding resistance must be minimized although
this usually comes at the expense of a larger inductor.
The power dissipated in the inductor is equal to the sum
of the core and copper losses. At higher output loads, the
core losses are usually insignificant and can be ignored. At
lower output currents, the core losses can be a significant
contributor. Core loss information is usually available from
the magnetics vendor.
Copper loss in the inductor is calculated by the equation
below:
P
INDUCTORCu
= I
INDUCTOR(rms)
2
× R
WINDING
The resistance of the copper wire, R
WINDING
, increases with
temperature. The value of the winding resistance used should
be at the operating temperature.
R
WINDING(hot)
= R
WINDING(2C)
× 1 + 0.0042 × (T
HOT
T
2C
)
where:
T
HOT
= temperature of the wire under operating load
T
20°C
= ambient temperature
R
WINDING(20°C)
is room temperature winding
resistance (usually specified by the manufacturer)
Current-Sense Resistor Selection
Low inductance power resistors, such as metal film resistors
should be used. Most resistor manufacturers make low induc-
tance resistors with low temperature coefficients, designed
specifically for current-sense applications. Both resistance
and power dissipation must be calculated before the resis-
tor is selected. The value of R
SENSE
is chosen based on the
maximum output current and the maximum threshold level.
The power dissipated is based on the maximum peak output
current at the minimum overcurrent threshold limit.
R
55mV
I
SENSE
OUT(max)
=
The maximum overcurrent threshold is:
I
95mV
R
OVERCURRENT(max)
CS
=
The maximum power dissipated in the sense resistor is:
P
D(R
SENCE
)
= I
OVERCURRENT(max)
2
× R
CS
MOSFET Selection
External N-Channel logic-level power MOSFETs must be
used for the high- and low-side switches. The MOSFET
gate-to-source drive voltage of the MIC2198 is regulated by
an internal 5V V
DD
regulator. Logic-level MOSFETs, whose
operation is specified at V
GS
= 4.5V must be used.
It is important to note the on-resistance of a MOSFET in-
creases with increasing temperature. A 75°C rise in junction
temperature will increase the channel resistance of the MOS-
FET by 50% to 75% of the resistance specified at 25°C. This
change in resistance must be accounted for when calculating
MOSFET power dissipation.
Total gate charge is the charge required to turn the MOSFET
on and off under specified operating conditions (V
DS
and
V
GS
). The gate charge is supplied by the MIC2198 gate drive
circuit. At 500kHz switching frequency, the gate charge can
be a significant source of power dissipation in the MIC2198.
At low output load this power dissipation is noticeable as a
reduction in efficiency. The average current required to drive
the high-side MOSFET is:
I Q f
G[high-side](avg) G S
= ×

MIC2198YML

Mfr. #:
Manufacturer:
Microchip Technology / Micrel
Description:
Switching Controllers 500KHz Sync Buck Controller
Lifecycle:
New from this manufacturer.
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