LT3798
13
3798fa
Switch Voltage Clamp Requirement
Leakage inductance of an offline transformer is high due
to the extra isolation requirement. The leakage inductance
energy is not coupled to the secondary but goes into
the drain node of the MOSFET. This is problematic since
400V and higher rated MOSFETs cannot always handle
this energy by avalanching. Therefore the MOSFET needs
protection. A transient voltage suppressor (TVS) and diode
are recommended for all offline application and connected,
as shown in Figure 3. The TVS device needs a reverse
breakdown voltage greater than (V
OUT
+ V
F
) • N
PS
where
V
OUT
is the output voltage of the flyback converter, V
F
is
the secondary diode forward voltage, and N
PS
is the turns
ratio. An RCD clamp can be used in place of the TVS clamp.
period, as well. Similarly, initial values can be estimated
using stated switch capacitance and transformer leakage
inductance. Once the value of the drain node capacitance
and inductance is known, a series resistor can be added
to the snubber capacitance to dissipate power and criti-
cally dampen the ringing. The equation for deriving the
optimal series resistance using the observed periods
(t
PERIOD
, and t
PERIOD(SNUBBED)
) and snubber capacitance
(C
SNUBBER
) is below, and the resultant waveforms are
shown in Figure 4.
OPERATION
Figure 3. TVS & RCD Switch Voltage Clamps
3798 F03
GATE
V
SUPPLY
GATE
V
SUPPLY
In addition to clamping the spike, in some designs where
short circuit protection is desired, it will be necessary to
decrease the amount of ringing by using an RC snubber.
Leakage inductance ringing is at its worst during a short
circuit condition, and can keep the converter from cycling
on and off by peak charging the bias capacitor. On/off
cycling is desired to keep power dissipation down in the
output diode. Alternatively, a heat sink can be used to
manage diode temperature.
The recommended approach for designing an RC snubber
is to measure the period of the ringing at the MOSFET
drain when the MOSFET turns off without the snubber
and then add capacitance—starting with something in
the range of 100pF—until the period of the ringing is 1.5
to 2 times longer. The change in period will determine
the value of the parasitic capacitance, from which the
parasitic inductance can be determined from the initial
Figure 4. Observed Waveforms at MOSFET Drain when
Iteratively Implementing an RC Snubber
TIME (µs)
0
0
V
DRAIN
(V)
10
30
40
50
0.20
90
3798 F04
20
0.10
0.05
0.25
0.15 0.30
60
70
80
NO SNUBBER
WITH SNUBBER
CAPACITOR
WITH RESISTOR
AND CAPACITOR
C
PAR
=
C
SNUBBER
t
PERIOD(SNUBBED)
t
PERIOD
2
1
L
PAR
=
t
PERIOD
2
C
PAR
4π
2
R
SNUBBER
=
L
PAR
C
PAR
Note that energy absorbed by a snubber will be converted
to heat and will not be delivered to the load. In high volt-
age or high current applications, the snubber may need to
be sized for thermal dissipation. To determine the power
dissipated in the snubber resistor from capacitive losses,
measure the drain voltage immediately before the MOS-
FET turns on and use the following equation relating that
LT3798
14
3798fa
voltage and the MOSFET switching frequency to determine
the expected power dissipation:
P
SNUBBER
= f
SW
• C
SNUBBER
• V
DRAIN
2
/2
Decreasing the value of the capacitor will reduce the dis-
sipated power in the snubber at the expense of increased
peak voltage on the MOSFET drain, while increasing the
value of the capacitance will decrease the overshoot.
Transformer Design Considerations
Transformer specification and design is a critical part of
successfully applying the LT3798. In addition to the usual
list of caveats dealing with high frequency isolated power
supply transformer design, the following information
should be carefully considered. Since the current on the
secondary side of the transformer is inferred by the current
sampled on the primary, the transformer turns ratio must
be tightly controlled to ensure a consistent output current.
A tolerance of ±5% in turns ratio from transformer to
transformer could result in a variation of more than ±5% in
output regulation. Fortunately, most magnetic component
manufacturers are capable of guaranteeing a turns ratio
tolerance of 1% or better. Linear Technology has worked
OPERATION
Table 1. Predesigned Transformers—Typical Specifications, Unless Otherwise Noted
TRANSFORMER
PART NUMBER
SIZE
(L × W × H)
L
PRI
(µH)
N
PSA
(N
P
:N
S
:N
A
)
R
PRI
(mΩ)
R
SEC
(mΩ) MANUFACTURER
TARGET
APPLICATION
(V
OUT
/I
OUT
)
JA4429 21.1mm × 21.1mm × 17.3mm 400 1:0.24:0.24 252 126 Coilcraft 22V/1A
7508110210 15.75mm × 15mm × 18.5mm 2000 6.67:1:1.67 5100 165 Würth Elektronik 10V/0.4A
750813002 15.75mm × 15mm × 18.5mm 2000 20:1.0:5.0 6100 25 Würth Elektronik 3.8V/1.1A
750811330 43.2mm × 39.6mm × 30.5mm 300 6:1.0:1.0 150 25 Würth Elektronik 18V/5A
750813144 16.5mm × 18mm × 18mm 600 4:1:0.71 2400 420 Würth Elektronik 28V/0.5A
750813134 16.5mm × 18mm × 18mm 600 8:1:1.28 1850 105 Würth Elektronik 14V/1A
750811291 31mm × 31mm × 25mm 400 1:1:0.24 550 1230 Würth Elektronik 85V/0.4A
750813390 43.18mm × 39.6mm × 30.48mm 100 1:1:0.22 150 688 Würth Elektronik 90V/1A
750811290
31mm × 31mm × 25mm 460 1:1:0.17 600 560 Würth Elektronik 125V/0.32A
X-11181-002 23.5mm × 21.4mm × 9.5mm 500 72:16:10 1000 80 Premo 30V/0.5A
750811248 31mm × 31mm × 25mm 300 4:1.0:1.0 280 25 Würth Elektronik 24V/2A
RLLT-1001 25mm × 22.2mm × 16mm 820 16:1.0:4.0 1150 10 Renco 5V/4A
750312872 43.2mm × 39.6mm × 30.5mm 14 1:1:0.8 11 11 Würth Elektronik 28V/4A
with several leading magnetic component manufacturers
to produce predesigned flyback transformers for use with
the LT3798. Table 1 shows the details of several of these
transformers.
Loop Compensation
The voltage feedback loop is a traditional GM error ampli-
fier. The loop cross-over frequency is set much lower than
twice the line frequency for PFC to work properly.
The current output feedback loop is an integrator con-
figuration with the compensation capacitor between the
negative input and output of the operational amplifier.
This is a one-pole system therefore a zero is not needed
in the compensation. For offline applications with PFC,
the crossover should be set an order of magnitude lower
than the line frequency of 120Hz or 100Hz. In a typical
application, the compensation capacitor is 0.1μF.
In non-PFC applications, the crossover frequency may be
increased to improve transient performance. The desired
crossover frequency needs to be set an order of magnitude
below the switching frequency for optimal performance.
LT3798
15
3798fa
OPERATION
MOSFET and Diode Selection
With a strong 1.9A gate driver, the LT3798 can effectively
drive most high voltage MOSFETs. A low Qg MOSFET is
recommended to maximize efficiency. In most applications,
the R
DS(ON)
should be chosen to limit the temperature rise
of the MOSFET. The drain of the MOSFET is stressed to
V
OUT
N
PS
+ V
IN
during the time the MOSFET is off and
the secondary diode is conducting current. But in most
applications, the leakage inductance voltage spike exceeds
this voltage. The voltage of this stress is determined by the
switch voltage clamp. Always check the switch waveform
with an oscilloscope to make sure the leakage inductance
voltage spike is below the breakdown voltage of the MOS-
FET. A transient voltage suppressor and diode are slower
than the leakage inductance voltage spike, therefore causing
a higher voltage than calculated.
The secondary diode stress may be as much as V
OUT
+ 2
V
IN
/N
PS
due to the anode of the diode ringing with the
secondary leakage inductance. An RC snubber in parallel
with the diode eliminates this ringing, so that the reverse
voltage stress is limited to V
OUT
+ V
IN
/N
PS
. With a high
N
PS
and output current greater than 3A, the I
RMS
through
the diode can become very high and a low forward drop
Schottky is recommended.
Discontinuous Mode Detection
The discontinuous mode detector uses AC-coupling to
detect the ringing on the third winding. A 22pF capacitor
with a 30k resistor in series is recommended in most
designs. Depending on the amount of leakage inductance
ringing, an additional current may be needed to prevent
false tripping from the leakage inductance ringing. A resis-
tor from INTV
CC
to the DCM pin adds this current. Up to
an additional 100μA of current may be needed in some
cases. The DCM pin is roughly 0.7V, therefore the resistor
value is selected using the following equation:
R =
10V – 0.7V
I
where I is equal to the additional current into the DCM pin.
Power Factor Correction/Harmonic Content
The LT3798 attains high power factor and low harmonic
content by making the peak current of the main power
switch proportional to the line voltage by using an internal
multiplier. A power factor of >0.97 is easily attainable for
most applications by following the design equations in
this data sheet. With proper design, LT3798 applications
can easily meet most harmonic standards.
Operation Under Light Output Loads
The LT3798 detects output overvoltage conditions by
looking at the voltage on the third winding. The third
winding voltage is proportional to the output voltage when
the main power switch is off and the secondary diode is
conducting current. Sensing the output voltage requires
delivering power to the output. When the output current is
very low, this periodic delivery of output current can exceed
the load current. The OVP pin sets the output overvolt-
age threshold. When the output of the sample-and-hold
is above this voltage, the minimum switching frequency
is divided by 8 as shown in Figure 5. This OVP threshold
needs to be set above 1.35V and should be set out of the
way of output voltage transients. The output clamp point
is set with the following formula:
V
OUT
= V
OVP
(R4 + R5)/(N
ST
• R5)–(V
F
+ (R4•I
TC
)/N
ST
)
The V
OVP
pin voltage may be provided by a resistor divider
from the V
REF
pin. This frequency division greatly reduces
the output current delivered to the output but a Zener or
resistor is required to dissipate the remaining output cur-
rent. The Zener diode’s voltage needs to be 5% higher than
the output voltage set by the resistor divider connected to
the FB pin. Multiple Zener diodes in series may be needed
for higher output power applications to keep the Zeners
temperature within the specification.

LT3798MPMSE#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 100V Isolated Flyback Controller
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union