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0190130030

P1-P3P4-P4
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION-
INSULKRIMP QUICK DISCONNECTS
SHEET No.
A2
EC No:
WNA2011-0278
1 of 4
DATE:
2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
008
R. DEROSS E. THRODAHL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
INSULKRIMP QUICK DISCONNECTS
1.0 SCOPE
A. THIS PRODUCT SPECIFICATION COVERS THE INSULKRIMP QUICK DISCONNECTS
WITH NYLON/PVC INSULATION FOR 26 AWG TO 10 AWG WIRE.
2.0 PRODUCT DESCRIPTION
2.1 INSULATED QUICK DISCONNECTS
A. 19003 FULLY INSULATED FEMALE QUICK DISCONNECTS 26 – 10 AWG
B. 19004 FULLY INSULATED MALE COUPLERS 22 – 10 AWG
C. 19005 FULLY INSULATED FEMALE COUPLERS 22 – 10 AWG
D. 19007 FULLY INSULATED FEMALE FLAG QUICK DISCONNECTS 22 – 10 AWG
E. 19011 PARTIALLY INSULATED PIGGYBACK QUICK DISCONNECTS 22 – 10 AWG
F. 19013 FULLY INSULATED PIGGYBACK QUICK DISCONNECTS 22 – 10 AWG
G. 19017 PARTIALLY INSULATED QUICK DISCONNECTS 26 – 10 AWG
H. 19023 FULLY/PARTIALLY INSULATED MALE QUICK DISCONNECTS 22 – 10 AWG
I. 19606 LOW PROFILE FULLY INSULATED FEMALE QUICK DISCONNECTS 12 – 10 AWG
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
A. THE DIMENSIONAL CHARACTERISTICS ARE IDENTIFIED ON THE SALES DRAWINGS.
B. MATERIALS:
I. BASE MATERIAL IS C26000 BRASS IN VARIOUS THICKNESSES WITH THE
EXCEPTION OF 19004 AND 19023, WHICH ARE MADE FROM C26000 BRASS OR
C11000 COPPER.
II. PLATING IS MATTE TIN WITH THE FOLLOWING EXCEPTIONS
1. 19004 IS PLATED WITH ZINC CHROMATE.
2. 19023 IS PLATED WITH MATTE TIN OR ZINC CHROMATE.
III. INSULATION MATERIAL IS NYLON 94V2 OR 94V0 IN VARIOUS COLORS WITH
THE FOLLOWING EXCEPTIONS:
1. 19011 AND 19017 INSULATION MATERIAL IS PVC 94V2 IN VARIOUS
COLORS
2. 19023 PARTIALLY INSULATED MATERIAL IS PVC 94V2 IN VARIOUS
COLORS OR NYLON 94V2 OR 94V0 IN VARIOUS COLORS
2.3 SAFETY AGENCY APPROVALS
A. MOST PARTS ARE UL LISTED E79133 CATEGORY RFWV
B. MOST PARTS ARE CSA CERTIFIED 018689 CLASS 6227-01
C. ALL PARTS ARE ROHS COMPLIANT
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
A. UL STANDARD FOR ELECTRICAL QUICK-CONNECT TERMINALS ANSI/UL 310
B. CSA STANDARD CSA-C22.2 NO 153-09 FOR ELECTRICAL QUICK-CONNECT
TERMINALS
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION-
INSULKRIMP QUICK DISCONNECTS
SHEET No.
A2
EC No:
WNA2011-0278
2 of 4
DATE:
2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
008
R. DEROSS E. THRODAHL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
4.0 RATINGS
4.1 VOLTAGE
A. ALL OF THESE PARTS ARE RATED AT 600VAC.
4.2 CURRENT
A. THE AMPERAGE RATING IS BASED ON THE WIRE AWG APPLIED TO THE TERMINALS
PER UL 310 SHOWN BELOW. 26 AND 24 AWG ARE NOT IN UL STD 310.
TABLE 4.2.B
4.3 MAXIMUM OPERATING TEMPERATURE – 105C (221F)
5.0 PERFORMANCE – SAMPLE PREPARATION, WIRE REQUIREMENTS, TESTS DESCRIPTIONS
AND TABLE INFORMATION ARE PER UL STANDARD 310.
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Dielectric Strength
Test
As Received Samples to be tested at 3400
volts (600 Volt Rating) for 1 minute.
No Breakdown (Puncture)
thru the Insulation is allowed
2
Assembled
Conditioning
Samples Assembled (crimped) to wire to
be Conditioned at 136C for 7 days
The Insulation will not
harden, soften, crack,
deform or loosen to effect
insulation qualities
3
Non-Assembled
Conditioning
Samples not Assembled to wire to be
Conditioned at 100C for 7 days
The Insulation will not
harden, soften, crack,
deform or loosen after
Crimping to effect insulation
qualities
WIRE AWG MAX AMPERE RATING
26 -
24 -
22 3
20 4
18 7
16 10
14 15
12 20
10 24
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION-
INSULKRIMP QUICK DISCONNECTS
SHEET No.
A2
EC No:
WNA2011-0278
3 of 4
DATE:
2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
008
R. DEROSS E. THRODAHL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
4
Crimp
Pullout Force
(Axial)
Test Samples Crimped to Min/Max wire
awg are subjected to an axial pullout
force on the wire at a rate of 25 ± 6 mm (1
± ¼ inch) per minute.
The Test Samples must
withstand Table 10.1 Force
applied for 1 minute
5
Engage / Disengage
Test
Samples to be Mated/Unmated to
Unplated Brass Test Tabs for 6 Mating
Cycles
Samples must meet the
Requirements of Table 11.1
6
Secureness of
Insulation Test as
Received
The Insulation on Terminal Samples will
be pulled Axially with 1 lb (4.5N) for 1
minute
The Insulation will not be
Damaged or Removed
7
Secureness of
Insulation Test as
Assembled
(Crimped)
The Insulation on Terminal Samples will
be pulled Axially with 5 lbs (22.3N) for 1
minute
The Insulation will not be
Damaged or Removed
5.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION TEST CONDITION REQUIREMENT
8
Temperature Test
The Test Specimens shall are subjected
to continuous current per Table 4.2.B
until Stabilization.
Temperature Rise must not
exceed 30C
9
Heat Cycling Test
The Temperature Test Samples shall
complete 500 cycles of equal current on
and off (45 min on/ 15 min off) at the
current levels noted in Table 12.1.
Temperature Rise shall not
rise more than 15C from 24
th
Cycle and not more than 85C
at the 500
th
Cycle
Table 10.1
WIRE AWG MIN PULL FORCE (LBS)
26 -
24 -
22 8
20 13
18 20
16 30
14 50
12 70
10 80
P1-P3P4-P4

0190130030

Mfr. #:
Buy 0190130030
Manufacturer:
Molex
Description:
Quick Disconnect Terminal 16AWG F 21.84mm 9.65mm Tin InsulKrimp™ T/R
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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