AEV18024

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEV)
ASCTB233E 201209-T
*Note: Separate connection of the terminal and lead wire is required.
*Note: Separate connection of the terminal and lead wire is required.
>PBT-GF30 FR(17)<
Coil connection lead wire
(No polarity)
1-Load input terminal (+)2-Load input terminal ()
M6
(Threaded portion: Min. 8 .315)
27.0 1.063
54.0 2.126
67.0 2.638
82.0 3.228
95.0 3.740
(2.1)
(.083)
(2.0)
(.079)
5.7
(Collar height)
.224
0.5
.020
75.0
2.953
86.4
3.402
200±20
7.874±.787
2×6.0 dia.
2×.236 dia.
45.0
1.772
31.0
1.220
28.2
1.110
Coil
1 (+)
Coil
2 ()
Load side has polarities (+) and ()
Schematic (TOP VIEW)External dimensions
Mounting dimensions
Mounting hole:
2×6.0±0.2 dia.
2×.236±.008 dia.
82.0±0.2
3.228±.008
31.0±0.2
1.220±.008
5. 200 A type
CAD Data
General tolerance;
less than 10 .394: ±0.3 ±.012
10 to 50 .394 to 1.969: ±0.6 ±.024
more than 50 1.969: ±1.0 ±.039
5
1+
2-
6
Load side has polarities (+) and ()
Schematic (TOP VIEW)External dimensions
Mounting dimensions
2 ()
6:Coil (GND)
5:Coil (V+)
1 (+)
79.0±0.2
3.110±.008
47.0±0.2
1.850±.008
Mounting hole:
3×6.0±0.2 dia.
3×.236±.008 dia.
39.3
1.547
48.7
1.917
(13)
(.512)
27
1.063
60
2.362
63
2.480
47±0.3
1.850±.012
3
M8 bolt
M8 Flange nut
.118
5.7
.224
74.7
2.941
73.4
2.890
61.7
2.429
24.5
.965
Connector part number: 7282-1020 (Yazaki)
(Supplement) Harness side female
connector part number: 7283-1020 (*Note)
3×6±0.3 dia.
6-Coil terminal (GND)
5 - Coil terminal (V+)
1-Load input bus bar (+)
2-Load input bus bar ()
3×.236±.012 dia.
79±0.3 3.110±.012
44 1.732
27 1.063
86 3.386
92 3.622
111 4.370
6. 300 A type
CAD Data
General tolerance;
less than 10 .394: ±0.3 ±.012
10 to 50 .394 to 1.969: ±0.6 ±.024
more than 50 1.969: ±1.0 ±.039
more than 100 3.937: ±1.6 ±.063
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEV)
ASCTB233E 201209-T
NOTES
1. Usage, transport and storage conditions
1) Temperature: –40 to +80°C –40 to +176°F
2) Humidity: 5 to 85% RH (Avoid freezing and condensation.)
The humidity range varies with the temperature. Use within the
range indicated in the graph below.
3) Atmospheric pressure: 86 to 106 kPa
Temperature and humidity range for usage, transport, and
storage
4) Condensation
Condensation forms when there is a sudden change in
temperature under high temperature and high humidity
conditions. Condensation will cause deterioration of the relay
insulation.
5) Low temperature, low humidity environments
The plastic becomes brittle if the relay is exposed to a low
temperature, low humidity environment for long periods of time.
2. When installing the relay, always use washers to prevent
the screws from loosening.
• Regarding the torque value for contact terminal, it is intended
that secure an electrical connection stability by getting enough
contact pressure (Axial force) of fixing part.
Therefore, please do not use the screw (a bolt and a nut)
preventing looseness needing running torque (Prevailing torque
type and Self lock type) because enough tightening force in axial
direction may not be secured.
In addition, there is high possibility that a case of a relay may be
broken if users use the nut for EV80A and EV120A.
Because excessive torque is applied to a case of a relay before
generation of contact pressure. (Axial force).
• Regarding the torque value for the main body of a relay, please
use suitable screw on own verification.
3. Condition of tightening screw
Tighten each screw within the rated range given below.
Exceeding the maximum torque may result in breakage.
Mounting is possible in either direction.
<Relay attaching portion>
• M4 screw (for 10A type): 1.8 to 2.7 N·m
• M5 screw (for 20A, 80A, 120A, 200A and 300A types): 3 to 4
N·m
<Main terminal attaching portion>
• M5 (for 80A type): 3 to 4 N·m
• M6 (for 120A and 200A types): 6 to 8 N·m
• M8 (for 300A type): 10 to 12 N·m
4. Electrical life
This relay is a high-voltage direct-current switch. In its final
breakdown mode, it may lose the ability to provide the proper
cut-off. Therefore, do not exceed the indicated switching
capacity and life. (Please treat the relay as a product with limited
life and replace it when necessary.)
In the event that the relay loses cut-off ability, there is a
possibility that burning may spread to surrounding parts, so
configure the layout so that the power is turned off within one
second.
5. Permeation life of internal gas
This relay uses a hermetically encased contact (capsule
contact) with gas inside. The gas has a permeation life that is
affected by the temperature inside the capsule contact (ambient
temperature + temperature rise due to flow of electrical current).
For this reason, make sure the ambient operating temperature is
between –40 and 80°C –40 and +176°F (200A and 300A types:
Max. 85°C 185°F), and the ambient storage temperature is
between –40 and 85°C –40 and +185°F.
6. The coils (300 A type) and contacts (all type) of the relay
are polarized, so follow the connection schematic when
connecting the coils and contacts.
Type 300 A contains a reverse surge voltage absorption circuit;
therefore a surge protector is not needed.
7. For the 300 A type, drive the coil with a quick startup.
(Built-in one-shot pulse generator circuit)
8. After the ON signal enters the 300A type, automatic coil
current switching occurs after approximately 0.1 seconds.
Do not repeatedly turn it OFF within that 0.1 seconds
interval, as doing so may damage the relay.
9. Be careful that foreign matter and oils and fats kind don’t
stick to the main terminal parts because it is likely to cause
terminal parts to give off unusual heat.
Also, please use the following materials for connected
harnesses and bus bars.
10A type: Min. 2 mm
2
nominal cross-sectional area
20A type: Min. 3 mm
2
nominal cross-sectional area
80A type: Min. 15 mm
2
nominal cross-sectional area
120A type: Min. 38 mm
2
nominal cross-sectional area
200A type: Min. 60 mm
2
nominal cross-sectional area
300A type: Min. 100 mm
2
nominal cross-sectional area
10. As a guide, the insertion strength of the plug-in terminal
into the relay tab terminal should be 40 to 70N (10A type), 40
to 80N (20A type). Please select a plug-in terminal (flat
connection terminal) which comply with JIS C2809-1999.
10A type: for plate thickness 0.5mm and #187 tab terminal
20A type: for plate thickness 0.8mm and #250 tab terminal
11. Avoid excessive load applied to the terminal in case of
installing such as a bus bar etc., Because it might adversely
affect the opening and closing performance.
12. Use the specified connector for the connector terminal
connection (80A, 120A and 300A)
Yazaki Corporation 7283 – 1020 or equivalent
Humidity, %RH
Tolerance range
85
5
(Avoid
condensation
when used at
temperatures
higher than
0°C 32°F)
(Avoid freezing
when used at
temperatures
lower than
0°C 32°F)
800–40
+176+32–40
Temperature, °C °F
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEV)
ASCTB233E 201209-T
For general cautions for use, please refer to the “CAUTIONS FOR USE OF AUTOMOTIVE RELAYS”
http://industrial.panasonic.com/ac/e/
13. Cautions for use
1) Regarding cautions for use and explanation of technical
terms, please refer to our “Automotive Relays Automation
Controls Group Catalog”.
2) Additionally the ambient temperature and condition for your
application should be considered because pick-up and drop-out
voltage will be changed.
3) If it includes ripple, the ripple factor should be less than 5%.
For coil surge absorption, please use a zener diode or varistor,
etc., so that the clamp voltage reaches 1.5 times or more (at
least 18 V for rated 12 V type) the rated operation voltage.
If only a diode is connected in parallel with the relay coil, the
contact opening velocity will become slow and sufficient cutoff
performance cannot be guaranteed. Please avoid such usage.
Ex. 1: When using a varistor
Recommended Varistor; Maximum Energy: more than 1J
(However, please make settings using values that take into
consideration the worst case scenario.)
Varistor voltage: For 12 V DC input, Min. 18 V
Ex. 2: When using a zener diode (circuit)
4) Lifetime is specified under the standard test conditions in JIS
C 5442. (temperature 15 to 35°C 59 to 95°F, humidity 25%RH to
85%RH)
Lifetime is dependent on the coil driving circuit, load type,
operation frequency and ambient conditions. Check lifetime
under the actual condition.
Especially, Contact terminals have polarity. So if the contact
terminals were connected with opposite pole, the electric life
would be shorter.
5) When applying current which includes precipitous changes or
ripple, the relay may generate buzzing sound. Therefore, please
confirm with the actual load.
6) If the relay is used while exceeding the coil rating, contact
rating or cycle lifetime, this may result in the risk of overheating.
7) As a general rule, do not use a relay if it has been dropped.
8) Take care to avoid cross connections as they may cause
malfunctions or overheating.
9) When the screws for fixing relay-body and for additional
terminal are tightened, it should be used within the range of
decided torque.
10) Avoid mounting the relay in strong magnetic fields (near a
transformer or magnet) or close to an object that radiates heat.
11) If the several relays are mounted closely or a heat-
generation object is close to the relay, take care to check the
abnormal temperature-rise and the insulation distance between
the terminals outside of the relay.
12) The relay contacts are encapsulated in an inert gas
atmosphere. Care must be exercised when the relay is to be
used or stored at high ambient temperature.
13) If the power is turned off and then immediately on after
applying the rated voltage (current) continuously to the relay’s
coil and contact, the resistance of the coil will increase due to a
rise in the coil temperature.
This causes the pick-up voltage to rise, and possibly exceed the
rated pick-up voltage. In these circumstances, take measures
such as reducing the load current, limiting the duration of current
flow, and applying a coil voltage higher than the rated operating
voltage (quick start).
14) In case using a capacitive load (C-load), please take a
countermeasure as pre-charging to the capacitive load so that
the inrush current will not surpass 60A.
The relay might have a contact welding without such
countermeasure.
15) If the relay is used for an inductive load (L load) such that
L/R > 1ms, add surge protection in parallel with the inductive
load. If this is not done, the electrical life will decrease and cut-
off failure may occur.
16) Use the suitable wire for wire at the load side according to
the current. If the wire diameter is small, the maximum rated
contact current cannot be guaranteed.
(Ex.) Carrying current; 60A: diameter of 15mm
2
or more
17) Take care to disconnect to the power supply when wiring.
18) Do not switch the contacts without any load as the contact
resistance may become increased rapidly.
19) The relay satisfies the protection level of JIS D 0203 R2 (of
waterproof). Please take any countermeasures additionally if it
should be installed in the place where higher protection level is
required.
20) Do not use this product in such atmosphere where any kind
of organic solvent (as benzene, thinner and alcohol) and the
strong alkali (as ammonia and caustic soda) might be adhered
to this product.
21) Be careful that foreign matter and oils and fats kind don’t
stick to the main terminal parts because it is likely to cause
terminal parts to give off unusual heat.
22) Do not make additional manufacturing upon the relay
housing.
23) For AC shutoff these is no contact polarity, but confirm the
electric life using the actual load.
12V
Relay
Coil
ZD18V
D
ZD18V+
Diode voltage
Clamp voltage
(1)
12V
Relay
Coil
ZD30V
Clamp voltage
ZD30V Zener voltage
30V12V=18V
(2)

AEV18024

Mfr. #:
Manufacturer:
Panasonic Industrial Devices
Description:
Automotive Relays 80A 24VDC SPST NO
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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