0638235300

Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals
Doc No: ATS-6382353HM Release Date: 06-23-10 UNCONTROLLED COPY Page 4 of 6
Revision: B Revision Date: 10-13-10
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
See Chart below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals
Doc No: ATS-6382353HM Release Date: 06-23-10 UNCONTROLLED COPY Page 5 of 6
Revision: B Revision Date: 10-13-10
MODULAR
CRIMP
HEAD
BATTERY
POWER
CRIMP
ADAPTER
L
OCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
AIR
POWER
TOOL
MODULAR
CRIMP HEAD
LOCKING
PINS
LOCKING
PINS
AIR
POWER
CRIMP
ADAPTER
The chart below shows all applications for this Modular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63823-5370
63816-0000
Hand Crimp Frame (Short) N/A N/A 3
63816-0050
Hand Crimp Frame (Long) N/A N/A 3
63816-0200
Battery Power Tool (110 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0250
Battery Power Tool (220 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0100
Air Power Tool 63816-0700
Air Power Crimp Adapter 5
Applications for the Modular Crimp Head
Hand Crimp Tool Battery Powered Tool Air Powered Tool
Figure 3 Figure 4 Figure 5
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT
Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals
Doc No: ATS-6382353HM Release Date: 06-23-10 UNCONTROLLED COPY Page 6 of 6
Revision: B Revision Date: 10-13-10
RATCHET
RELEASE LEVER
HANDLE
SPRING
CRIMPING
SPRING (2)
3
6
4
Figure 6
M4 X 14mm
LONG BHCS
2
5
1
PARTS LIST
Hand Crimp Tool 63823-5300
Item
Order Number
Description Quantity
1 63823-5370 Modular Crimp Head 1 (Ref)
2 63816-0050 Hand Crimp Frame (Long)
1 (Ref)
3 63823-5375 Locator 1
4 63816-0001 Locking Pin 2
5 63600-0525 Handle Spring 1
6 63600-0520 Crimping Spring 2
http://www.molex.com

0638235300

Mfr. #:
Manufacturer:
Molex
Description:
TOOL HAND CRIMPER 22-26AWG SIDE
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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