MAX1678
1-Cell to 2-Cell, Low-Noise,
High-Efficiency, Step-Up DC-DC Converter
_______________________________________________________________________________________ 7
Detailed Description
The MAX1678 consists of an internal 1, N-channel
MOSFET power switch, a built-in synchronous rectifier
that acts as the catch diode, a reference, PFM control
circuitry, and an inductor damping switch (Figure 1).
The device is optimized for applications that are pow-
ered by 1 to 3-cell alkaline, NiMH, or NiCd batteries, or
a 1-cell lithium battery such as pagers, remote controls,
and battery-powered instruments. They are designed to
meet the specific demands of the operating states
characteristic of such systems:
1)
Primary battery is good and load is active:
In this
state the load draws tens of milliamperes and the
MAX1678 typically offers 80% to 90% efficiency.
2)
Primary battery is good and load is sleeping:
In this
state the load draws hundreds of microamperes and
the DC-DC converter IC draws very low quiescent
current. Many applications maintain the load in this
state most of the time.
3)
Primary battery is dead and DC-DC converter is
shut down:
In this state the load is sleeping or sup-
plied by the backup battery, and the MAX1678
draws 0.1µA current from the OUT pin.
4)
Primary and backup battery dead:
The DC-DC con-
verter can restart from this condition.
BATT
PFI
0.5REF
PFO
GND
OUT
REF
N
P
OUT 1.7V
FB
SHDN
LX
RFRDY
1.23V REF
REF
START-UP COMPARATOR
0.5REF
START-UP
OSCILLATOR
EN
DAMP
TON TOFF
PDRV
CONTROL LOGIC
MAX1678
t
ON
= K/V
BATT
BACKUP t
OFF
TIMER
DAMPING
SWITCH
ZERO-CROSSING
DETECTION
NDRV
Figure 1. Functional Diagram
MAX1678
Operating Principle
The MAX1678 employs a proprietary constant-peak-
current control scheme that combines the ultra-low qui-
escent current of traditional pulse-skipping PFM
converters with high-load efficiency.
When the error comparator detects that the output volt-
age is too low, it turns on the internal N-channel
MOSFET switch for an internally calculated on-time
(Figure 2). During the on-time, current ramps up in the
inductor, storing energy in the magnetic field. When the
MOSFET turns off during the second half of each cycle,
the magnetic field collapses, causing the inductor volt-
age to force current through the synchronous rectifier,
transferring the stored energy to the output filter
capacitor and the load. The output filter capacitor
stores charge while the current from the inductor is
high, then holds up the output voltage until the second
half of the next switching cycle, smoothing power flow
to the load. The ideal on-time of the N-channel MOSFET
changes as a function of input voltage. The on-time is
determined as follows:
where K is typically 8V-µs.
The peak inductor current (assuming a lossless circuit)
can be calculated from the following equation:
The P-channel MOSFET (synchronous rectifier) turns on
when the N-channel MOSFET turns off. The circuit oper-
ates at the edge of discontinuous conduction; therefore,
the P-channel synchronous rectifier turns off immediately
after the inductor current ramps to zero. During the dead
time after the P-switch has been turned off, the damping
switch connects LX and BATT. This suppresses EMI noise
due to LC ringing of the inductor and parasitic capaci-
tance at the LX node (see
Damping Switch
section). The
error comparator starts another cycle when V
OUT
falls
below the regulation threshold. With this control scheme,
the MAX1678 maintains high efficiency over a wide range
of loads and input/output voltages while minimizing
switching noise.
Start-Up Operation
The MAX1678 contains a low-voltage start-up oscillator
(Figure 1). This oscillator pumps up the output voltage
to approximately 1.7V, the level at which the main DC-
DC converter can operate. The 150kHz fixed-frequency
oscillator is powered from the BATT input and drives an
NPN switch. During start-up, the P-channel synchronous
rectifier remains off and its body diode (or an external
diode, if desired) is used as an output rectifier. The mini-
mum start-up voltage is a function of load current (see
Typical Operating Characteristics
). In normal operation,
when the voltage at the OUT pin exceeds 1.7V, the DC-
DC converter is powered from the OUT pin (boot-
strapped) and the main control circuitry is enabled.
Once started, the output can maintain the load as the
battery voltage decreases below the start-up voltage.
To improve start-up capability with heavy loads, add a
Schottky diode in parallel with the P-channel synchro-
nous rectifier (from LX to OUT) as shown in Figure 3
(see
Typical Operating Characteristics
).
I =
K
L
PEAK
t =
K
V
ON
BATT
1-Cell to 2-Cell, Low-Noise,
High-Efficiency, Step-Up DC-DC Converter
8 _______________________________________________________________________________________
V
LX
V
BATT
(DEAD TIME)
(DEAD TIME)
I
PEAK
=
K
L
(ON TIME)
(ON TIME)
t
V
OUT
V
BATT
K
V
OUT
- V
BATT
I
L
t
I
PEAK
t
ON
t
ON
OR DEAD TIME
t
OFF
K
V
BATT
Figure 2. Switching Waveforms
MAX1678
PDRV
NDRV
TIMING
CIRCUIT
V
OUT
C
OUT
V
IN
L1
OUT
LX
GND
P
N
START-UP
OSCILLATOR
Figure 3. External Schottky Diode to Improve Start-Up with
Heavy Load
Shutdown Mode
Pulling the SHDN pin low places the MAX1678 in shut-
down mode (I
SHDN
= 2µA typical). In shutdown, the
internal switching MOSFET turns off, PFO goes high
impedance, and the synchronous rectifier turns off to
prevent the flow of reverse current from the output back
to the input. However, there is still a forward current
path through the synchronous-rectifier body diode from
the input to the output. Thus, in shutdown, the output
remains one diode drop below the battery voltage
(V
BATT
).
To disable the shutdown feature, connect SHDN (a
logic input) to BATT or OUT.
Reverse-Battery Protection
The MAX1678 can sustain/survive battery reversal up to
the package power-dissipation limit. An internal 5
resistor in series with a diode limits reverse current to
less than 220mA, preventing damage. Prolonged oper-
ation above 220mA reverse-battery current can
degrade the device’s performance.
Power-Fail Comparator
The MAX1678 has an on-chip comparator for power-fail
detection. This comparator can detect a loss of power
at the input or output (Figures 7 and 8). If the voltage at
the power-fail input (PFI) falls below 614mV, the PFO
output sinks current to GND. Hysteresis at PFI is 2%.
The power-fail monitor threshold is set by two resistors,
R3 and R4, using the following equation:
where V
TH
is the desired threshold of the power-fail
detector, and V
PFI
is the 614mV threshold of the power-
fail comparator. Since PFI leakage is 10nA max, select
feedback resistor R4 in the 100kto 1M range.
Damping Switch
The MAX1678 is designed with an internal damping
switch to minimize ringing at the LX node. The damping
switch (Figure 4) connects the LX node to BATT, effec-
tively depleting the inductor’s remaining energy. When
the energy in the inductor is insufficient to supply cur-
rent to the output, the capacitance and inductance at
LX form a resonant circuit that causes ringing. The
damping switch supplies a path to quickly dissipate
this energy, suppressing the ringing at LX. This does
not reduce the output ripple, but does reduce EMI.
Figures 5 and 6 show the LX node voltage waveform
without and with the damping switch.
R3 = R4 x
V
V
TH
PFI
1
MAX1678
1-Cell to 2-Cell, Low-Noise,
High-Efficiency, Step-Up DC-DC Converter
_______________________________________________________________________________________ 9
MAX1678
PDRV
DAMP
NDRV
TIMING
CIRCUIT
OUT
V
OUT
V
IN
BATT
LX
DAMPING
SWITCH
GND
P
P
N
Figure 4. Simplified Diagram of Damping Switch
2µs/div
1V/div
V
BATT
= 2.5V
V
OUT
= 3.3V
L1 = 47µH
Figure 5. LX Ringing Without Damping Switch (example only)
Figure 6. LX Ringing With Damping Switch
2µs/div
1V/div
V
BATT
= 1.8V
V
OUT
= 3.3V
L1 = 47µH

MAX1678EUA

Mfr. #:
Manufacturer:
Description:
IC REG BOOST AD/3.3V 550MA 8UMAX
Lifecycle:
New from this manufacturer.
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