Technical Terminology & Cautions for Use
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AECTB36E 201701-T
MOUNTING STATE AND ENVIRONMENT
Checking the insulation distance
After mounting and wiring, check the insulation distance
between terminals and the ground. If the insulation distance is
inadequate, mount insulating material between as required.
Fastening the snap-action switch body
See the Section “CAUTIONS FOR USE” for the individual
switch.
Position adjustment with effector
1) The effector should be positioned so that direct force is not
applied to the plunger or actuator in its free position. The
operating force to the plunger should only be applied in a
perpendicular direction.
2) Note that the use of the switch as a stopper may cause an
operational problem.
Switch installation position
• Basically, the switch should be installed so that the object to
press the switch’s plunger or lever can press it down to 70 to
100% of OT of the switch. When determining the position, the
tolerance of OP (Operating Position) and other factors should be
taken into account.
The following describes the case where the strictest tolerance
conditions are adopted.
• Example: Hinge lever type FS switch
Soldering precautions
For manual soldering, lay the terminals flat (horizontal with the
ground) and quickly perform the soldering operation using a
soldering iron with the appropriate heat capacity and the proper
amount of solder. Take care that the flux does not flow into the
switch interior by using a ventilation fan to discharge flux gas
and to prevent contact of the switch body with the soldering iron
tip.
Be careful not to apply force to the lead wires or the terminal
portions immediately after soldering.
The temperature setting and time conditions vary depending on
the product.
See the section “CAUTIONS FOR USE” for each product.
Avoid using in a silicon atmosphere
Avoid using organic silicon rubber, adhesives, sealing
compounds, oil, grease, and wires in a silicon atmosphere.
Please consult us when using under the following
conditions*:
1) Environments where hydrogen sulfide or other corrosive
gases are present.
2) Environments where gasoline, thinner or other flammable,
explosive gases are present.
3) Dusty environments (for non-seal type snap action switches).
4) The perpendicular operating speed exceeds the allowable
operating speed.
5) Switching between different poles.
6) Use in environments not in the prescribed temperature or
humidity range.
Storage precautions
To prevent discoloration due to sulfurization of the terminals
(silver- plated), store the switches in a polyethylene bag or other
suitable airtight container.
(1) When the switch is not pressed
The object to press the lever should not be in contact with
the lever.
For this purpose, the object should be at a distance from
the switch father than the maximum FP (Free Position)
value.
FP max = OP max + PT max = 9.6 + 2.8 = 12.4 mm max
The object should be at a distance of 12.4 mm or more
from the mounting hole.
(2) Depressed position
The plunger/lever should be pressed down to 70% or
more of OT (Over Travel). Therefore, the depressed
position should be calculated based on the minimum
value of OP (Operating Position) and the 70 and 100% of
the OT value.
OP min - 70% of OT = 8.0 - 0.84 = 7.16 mm
OP min - 100% of OT = 8.0 - 1.2 = 6.80 mm
The plunger/lever should be pressed down to the position
of 6.80 to 7.16 mm from the mounting hole.
FP
OP PT
TTP OT
Reference values: OP = 8.8±0.8mm
PT = max. 2.8mm
OT = min. 1.2mm
<Examples>
Soldering iron tip
Wrong
Correct
Technical Terminology & Cautions for Use
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AECTB36E 201701-T
Usage, storage, and transport conditions (except
turquoise switches)
During usage, storage, or transportation, avoid locations subject
to direct sunlight and maintain normal temperature, humidity,
and pressure conditions.
The allowable specifications for environments suitable for usage,
storage, and transportation are given below.
1) Temperature: The allowable temperature range differs for
each switch, so refer to the switch’s individual specifications. In
addition, when transporting or storing switches while they are
tube packaged, there are cases when the temperature may differ
from the allowable range. In this situation, be sure to consult the
individual specifications.
2) Humidity: The allowable temperature range differs for each
switch, so refer to the switch’s individual specifications.
3) Pressure: 86 to 106 kPa
The humidity range varies with the temperature. Use within the
range indicated in the graph below.
(The allowable temperature depends on the switch.)
• Condensation will occur inside the switch if there is a sudden
change in ambient temperature when used in an atmosphere of
high temperature and high humidity. This is particularly likely to
happen when being transported by ship, so please be careful of
the atmosphere when shipping. Condensation is the
phenomenon whereby steam condenses to cause water
droplets that adhere to the switch when an atmosphere of high
temperature and humidity rapidly changes from a high to low
temperature or when the switch is quickly moved from a low
humidity location to one of high temperature and humidity.
Please be careful because condensation can cause adverse
conditions such as deterioration of insulation, coil cutoff, and
rust.
• Condensation or other moisture may freeze on the switch when
the temperatures is lower than 0°C 32°F. This causes problems
such as sticking of movable parts or operational time lags.
The plastic becomes brittle if the switch is exposed to a low
temperature, low humidity environment for long periods of time.
• Storage for extended periods of time (including transportation
periods) at high temperatures or high humidity levels or in
atmospheres with organic gases or sulfide gases may cause a
sulfide film or oxide film to form on the surfaces of the contacts
and/or it may interfere with the functions. Check out the
atmosphere in which the units are to be stored and transported.
• In terms of the packing format used, make every effort to keep
the effects of moisture, organic gases and sulfide gases to the
absolute minimum.
We reserve the right to modify without notice the
materials, internal components, and other parts to improve
product quality.
Handling precautions
When handling the switches, be careful not to drop them on the
floor since this may damage them.
* Select contact sulfurization (clipping) prevention products (FS and Au-clad double
layer contacts) for use with extremely small loads or an environment-resistant
Turquoise switch.
Others
1) Failure modes of switches include short-circuiting, open-
circuiting and temperature rises. If this switch is to be used in
equipment where safety is a prime consideration, examine the
possible effects of these failures on the equipment concerned,
and ensure safety by providing protection circuits or protection
devices. In terms of the systems involved, make provision for
redundancy in the design and take steps to achieve safety
design.
2) The ambient operating temperature (and humidity) range
quoted is the range in which the switch can be operated on a
continuous basis: it does not mean that using the switch within
the rating guarantees the durability performance and
environment withstanding performance of the switch. For details
on the performance guarantee, check the specifications of each
product concerned.
Tolerance range
(Avoid
condensation when
used at temperatures
higher than 0°C 32°F)
(Avoid freezing when
used at temperatures
lower than 0°C 32°F)
85
5
–40
–40
0
+32
+85
+185
Temperature, °C °F
Humidity, %R.H.
Technical Terminology & Cautions for Use
–6–
AECTB36E 201701-T
Types of actuators
Shape Classification
Pretravel
(PT)
Overtravel
(OT)
Operating
Force
(OF)
Vibration
Shock
Features
Pin plunger Small Small Large
Out-
standing
Appropriate for linear short-stroke action. Pin plunger acts directly on snap
action mechanism, enabling high-precision positioning. Amount of movement
after operation is smallest among all of the actuators, however, so reliable
stopper is required.
Spring small
plunger
Small Medium Large Excellent
Used in much the same way as the pin plunger, but is easier to use because
the amount of movement after operation is larger.
Spring short
plunger
Small Medium Large Good
Pin plunger is short, with large plunger diameter that makes centering easier.
Like small spring plunger, amount of movement after operation is large.
Panel attachment
plunger
Small Large Large Good
Secured to panel with hex or lock nut; used as manual or mechanical plunger.
Amount of movement after operation is extremely large and operation point can
be adjusted by changing attachment position. Can be used in combination with
low-speed cam.
Panel attachment
roller plunger
Small Large Large Possible
This is the panel attachment type with a roller, and can be used with fast-
moving cams and dogs..
Hinge lever Large Medium Small Possible
Little force required for operation. Appropriate for use with low-speed cams and
dogs; has large stroke.
Lever available in various shapes to fit operating unit.
Simulated roller
lever
Large Medium Small Possible Tip of hinge lever is bent into a semi-circle, enabling use as a simple roller type.
Leaf lever Large Large Small Excellent
Play in lever is used to assure maximum stroke. Construction provides for
space where lever is attached, for outstanding resistance to freezing.
Hinge roller lever Large Medium Small Possible
This is a hinge lever with a roller, and can be used with high-speed cams and
dogs.
The force required for pin plunger action is lighter than that of the lever, and the
stroke is longer.
One way action
hinge roller lever
Medium Medium Medium Possible
This is hinge roller lever type, and can operate in relation to an operating unit
from a one way direction, but the roller is bent from the opposite direction and
cannot move.
This can be used to prevent reverse-direction action.
Leaf spring Medium Medium Medium Good
This has a leaf spring with offset yield force and has a large stroke. Ideal for
driving low-speed cams and cylinders. Fulcrum is fixed for high precision. To
prevent leaf damage, movement after operation must be within specified value.
Roller leaf spring Medium Medium Medium Good This is a leaf spring with a roller, and can be used with high-speed cams.
(OC reversed
action groove type)
Reverse-action
hinge lever
Large Small Medium Excellent
This is used for low-speed, low-torque cams.
The lever comes in various shapes to fit the
operating body.
The plunger is constantly
pressed down by a coiled
spring, and operating the
lever induces reverse action.
Because the plunger is
depressed when not
engaged, vibration and shock
resistance are excellent.
Pressing the plunger too far
does not cause abnormal
force to be applied to the
switch mechanism, so a
stable service life is assured.
(OC reversed
action groove type)
Reverse-action
hinge roller lever
Medium Medium Medium Excellent
This is a reverse-action hinge lever with a roller
and is appropriate for cam operation. Excellent
resistance to vibration and impact when not
engaged.
(OC reversed
action groove type)
Reverse-action
hinge roller short
lever
Small Medium Large Excellent
This is a shorter version of the reverse-action
hinge lever with a roller and has a larger action
force, but is appropriate for cam operation with
a short stroke. Excellent resistance to vibration
and impact when not engaged.

ABV1235403R

Mfr. #:
Manufacturer:
Panasonic Industrial Devices
Description:
Basic / Snap Action Switches ABV RELAY REVISED
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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