PAD LAYOUT
The following pad layout diagram is designed to facilitate both hand and
automated assembly.
PRODUCTION GUIDELINES
The modules are housed in a hybrid SMD package that supports hand or
automated assembly techniques. Since the modules contain discrete
components internally, the assembly procedures are critical to ensuring the
reliable function of the modules. The following procedures should be reviewed
with and practiced by all assembly personnel.
HAND ASSEMBLY
Pads located on the bottom of the
module are the primary mounting
surface. Since these pads are
inaccessible during mounting,
castellations that run up the side of
the module have been provided to
facilitate solder wicking to the
module’s underside. This allows for
very quick hand soldering for
prototyping and small volume
production.
If the recommended pad guidelines have been followed, the pads will protrude
slightly past the edge of the module. Use a fine soldering tip to heat the board
pad and the castellation, then introduce solder to the pad at the module’s edge.
The solder will wick underneath the module, providing reliable attachment. Tack
one module corner first and then work around the device, taking care not to
exceed the times listed below.
Absolute Maximum Solder Times
Hand-Solder Temp. TX +225°C for 10 Seconds
Hand-Solder Temp. RX +225°C for 10 Seconds
Recommended Solder Melting Point +180°C
Reflow Oven: +220°C Max. (See adjoining diagram)
Page 13Page 12
Castellations
PCB Pads
Soldering Iron
Tip
Solder
Figure 15: Soldering Technique
0.100"
0.070"
0.065"
0.610"
Figure 14: Recommended PCB Layout
AUTOMATED ASSEMBLY
For high-volume assembly, most users will want to auto-place the modules. The
modules have been designed to maintain compatibility with reflow processing
techniques; however, due to the their hybrid nature, certain aspects of the
assembly process are far more critical than for other component types.
Following are brief discussions of the three primary areas where caution must be
observed.
Reflow Temperature Profile
The single most critical stage in the automated assembly process is the reflow
stage. The reflow profile below should not be exceeded, since excessive
temperatures or transport times during reflow will irreparably damage the
modules. Assembly personnel will need to pay careful attention to the oven’s
profile to ensure that it meets the requirements necessary to successfully reflow
all components while still remaining within the limits mandated by the modules.
The figure below shows the recommended reflow oven profile for the modules.
Shock During Reflow Transport
Since some internal module components may reflow along with the components
placed on the board being assembled, it is imperative that the modules not be
subjected to shock or vibration during the time solder is liquid. Should a shock
be applied, some internal components could be lifted from their pads, causing
the module to not function properly.
Washability
The modules are wash resistant, but are not hermetically sealed. Linx
recommends wash-free manufacturing; however, the modules can be subjected
to a wash cycle provided that a drying time is allowed prior to applying electrical
power to the modules. The drying time should be sufficient to allow any moisture
that may have migrated into the module to evaporate, thus eliminating the
potential for shorting damage during power-up or testing. If the wash contains
contaminants, the performance may be adversely affected, even after drying.
125
o
C
600
0
50
100
150
200
250
300
120 180 240
30030 90 150 210 270 330 360
180
o
C
210
o
C
220
o
C
Temperature (
o
C)
Time (Seconds)
Ideal Curve
Limit Curve
Forced Air Reflow Profile
1-1.5 Minutes
2-2.3 Minutes
Ramp-up
Preheat Zone
Cooling
Soak Zone
Reflow Zone
20-40 Sec.
2 Minutes Max.
Figure 16: Maximum Reflow Profile
Page 15Page 14
ANTENNA CONSIDERATIONS
The choice of antennas is a critical
and often overlooked design
consideration. The range,
performance, and legality of an RF link
are critically dependent upon the
antenna. While adequate antenna
performance can often be obtained by
trial and error methods, antenna
design and matching is a complex
task. A professionally designed
antenna, such as those from Linx, will
help ensure maximum performance and FCC compliance.
Linx transmitter modules typically have an output power that is slightly higher
than the legal limits. This allows the designer to use an inefficient antenna, such
as a loop trace or helical, to meet size, cost, or cosmetic requirements and still
achieve full legal output power for maximum range. If an efficient antenna is
used, then some attenuation of the output power will likely be needed. This can
easily be accomplished by using the LADJ line or a T-pad attenuator. For more
details on T-pad attenuator design, please see Application Note AN-00150.
A receiver antenna should be optimized for the frequency or band in which the
receiver operates and to minimize the reception of off-frequency signals. The
efficiency of the receiver’s antenna is critical to maximizing range performance.
Unlike the transmitter antenna, where legal operation may mandate attenuation
or a reduction in antenna efficiency, the receiver’s antenna should be optimized
as much as is practical.
It is usually best to utilize a basic quarter-wave whip until your prototype product
is operating satisfactorily. Other antennas can then be evaluated based on the
cost, size, and cosmetic requirements of the product. You may wish to review
Application Note AN-00500 “Antennas: Design, Application, Performance”
ANTENNA SHARING
In cases where a transmitter and receiver
module are combined to form a transceiver,
it is often advantageous to share a single
antenna. To accomplish this, an antenna
switch must be used to provide isolation
between the modules so that the full
transmitter output power is not put on the
sensitive front end of the receiver. There
are a wide variety of antenna switches that
are cost-effective and easy to use. Among
the most popular are switches from Macom and NEC. Look for an antenna
switch that has high isolation and low loss at the desired frequency of operation.
Generally, the Tx or Rx status of a switch will be controlled by a product’s
microprocessor, but the user may also make the selection manually. In some
cases, where the characteristics of the Tx and Rx antennas need to be different
or antenna switch losses are unacceptable, it may be more appropriate to utilize
two discrete antennas.
Figure 17: Linx Antennas
Antenna
Transmitter
Module
Receiver
Module
0.1
μF
0.1
μF
0.1
μF
0.1
μF
0.1
μF
GND
V
DD
Select
GND
Figure 18: Typical Antenna Switch
GENERAL ANTENNA RULES
The following general rules should help in maximizing antenna performance.
1. Proximity to objects such as a user’s hand, body, or metal objects will cause an
antenna to detune. For this reason, the antenna shaft and tip should be
positioned as far away from such objects as possible.
2. Optimum performance will be obtained
from a 1/4- or 1/2-wave straight whip
mounted at a right angle to the ground
plane. In many cases, this isn’t desirable
for practical or ergonomic reasons, thus,
an alternative antenna style such as a
helical, loop, or patch may be utilized
and the corresponding sacrifice in performance accepted.
3. If an internal antenna is to be used, keep it away from other metal components,
particularly large items like transformers, batteries, PCB tracks, and ground
planes. In many cases, the space around the antenna is as important as the
antenna itself. Objects in close proximity to the antenna can cause direct
detuning, while those farther away will alter the antenna’s symmetry.
4. In many antenna designs, particularly 1/4-wave
whips, the ground plane acts as a counterpoise,
forming, in essence, a 1/2-wave dipole. For this
reason, adequate ground plane area is essential.
The ground plane can be a metal case or ground-fill
areas on a circuit board. Ideally, it should have a
surface area >
the overall length of the 1/4-wave
radiating element. This is often not practical due to
size and configuration constraints. In these
instances, a designer must make the best use of the
area available to create as much ground plane as
possible in proximity to the base of the antenna. In cases where the antenna is
remotely located or the antenna is not in close proximity to a circuit board,
ground plane, or grounded metal case, a metal plate may be used to maximize
the antenna’s performance.
5. Remove the antenna as far as possible from potential interference sources. Any
frequency of sufficient amplitude to enter the receiver’s front end will reduce
system range and can even prevent reception entirely. Switching power
supplies, oscillators, or even relays can also be significant sources of potential
interference. The single best weapon against such problems is attention to
placement and layout. Filter the module’s power supply with a high-frequency
bypass capacitor. Place adequate ground plane under potential sources of noise
to shunt noise to ground and prevent it from coupling to the RF stage. Shield
noisy board areas whenever practical.
6. In some applications, it is advantageous to
place the module and antenna away from the
main equipment. This can avoid interference
problems and allows the antenna to be
oriented for optimum performance. Always use
50Ω coax, like RG-174, for the remote feed.
NUT
GROUND PLANE
(MAY BE NEEDED)
CASE
Figure 21: Remote Ground Plane
OPTIMUM
USEABLE
NOT RECOMMENDED
Figure 19: Ground Plane Orientation
I
E
DIPOLE
ELEMENT
GROUND
PLANE
VIRTUAL λ/4
DIPOLE
λ/4
λ/4
VERTICAL λ/4 GROUNDED
ANTENNA (MARCONI)
Figure 20: Dipole Antenna
Page 17Page 16
A whip-style antenna provides outstanding overall performance
and stability. A low-cost whip is can be easily fabricated from a
wire or rod, but most designers opt for the consistent
performance and cosmetic appeal of a professionally-made
model. To meet this need, Linx offers a wide variety of straight
and reduced-height whip-style antennas in permanent and
connectorized mounting styles.
The wavelength of the operational frequency determines an
antenna’s overall length. Since a full wavelength is often quite
long, a partial 1/2- or 1/4-wave antenna is normally employed.
Its size and natural radiation resistance make it well matched to
Linx modules. The proper length for a straight 1/4-wave can be
easily determined using the adjacent formula. It is also possible
to reduce the overall height of the antenna by using a helical
winding. This reduces the antenna’s bandwidth, but is a great
way to minimize the antenna’s physical size for compact
applications. This also means that the physical appearance is
not always an indicator of the antenna’s frequency.
Linx offers a wide variety of specialized antenna styles.
Many of these styles utilize helical elements to reduce the
overall antenna size while maintaining reasonable
performance. A helical antenna’s bandwidth is often quite
narrow and the antenna can detune in proximity to other
objects, so care must be exercised in layout and placement.
Whip Style
Loop Style
L =
234
F
MHz
Where:
L = length in feet of
quarter-wave length
F = operating frequency
in megahertz
Specialty Styles
A loop- or trace-style antenna is normally printed directly on a
product’s PCB. This makes it the most cost-effective of antenna
styles. The element can be made self-resonant or externally
resonated with discrete components, but its actual layout is
usually product specific. Despite the cost advantages, loop-style
antennas are generally inefficient and useful only for short-range
applications. They are also very sensitive to changes in layout and
PCB dielectric, which can cause consistency issues during
production. In addition, printed styles are difficult to engineer,
requiring the use of expensive equipment, including a network
analyzer. An improperly designed loop will have a high SWR at the
desired frequency, which can cause instability in the RF stage.
Linx offers low-cost planar and chip antennas that mount directly
to a product’s PCB. These tiny antennas do not require testing and
provide excellent performance in light of their small size. They
offer a preferable alternative to the often-problematic “printed”
antenna.
COMMON ANTENNA STYLES
There are literally hundreds of antenna styles and variations that can be
employed with Linx RF modules. Following is a brief discussion of the styles
most commonly utilized. Additional antenna information can be found in Linx
Application Notes AN-00100, AN-00140, and AN-00500. Linx antennas and
connectors offer outstanding performance at a low price.
ONLINE RESOURCES
• Latest News
• Data Guides
• Application Notes
• Knowledgebase
• Software Updates
If you have questions regarding any Linx product and have Internet access,
make www.linxtechnologies.com your first stop. Our website is organized in an
intuitive format to immediately give you the answers you need. Day or night, the
Linx website gives you instant access to the latest information regarding the
products and services of Linx. It’s all here: manual and software updates,
application notes, a comprehensive knowledgebase, FCC information, and much
more. Be sure to visit often!
www.antennafactor.com
The Antenna Factor division of Linx offers
a diverse array of antenna styles, many of
which are optimized for use with our RF
modules. From innovative embeddable
antennas to low-cost whips, domes to
Yagis, and even GPS, Antenna Factor
likely has an antenna for you, or can
design one to meet your requirements.
www.connectorcity.com
Through its Connector City division, Linx offers a wide
selection of high-quality RF connectors, including FCC-
compliant types such as RP-SMAs that are an ideal
match for our modules and antennas. Connector City
focuses on high-volume OEM requirements, which
allows standard and custom RF connectors to be offered
at a remarkably low cost.
®
www.linxtechnologies.com

TXE-418-KH

Mfr. #:
Manufacturer:
Description:
RF TX IC ASK 418MHZ 24SMD MOD
Lifecycle:
New from this manufacturer.
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