10
Date: 2/1/05 SP6654 High Efficiency 800mA Synchronous Buck Regulator © Copyright 2005 Sipex Corporation
current demands. The converter goes in to a
standard pulse frequency modulation (PFM)
mode where the switching frequency is propor-
tional to the load current.
Low Dropout and Load Transient Operation
AND’ing the loop comparator also increases the
duty ratio past the ideal D= V
OUT
/V
IN
up to and
including 100%. Under a light to heavy load
transient, the loop comparator will hold the
main switch on longer than the minimum on
timer until the output is brought back into regu-
lation.
Also, as the input voltage supply drops down
close to the output voltage, the main MOSFET
resistance loss will dictate a much higher duty
ratio to regulate the output. Eventually as the
input voltage drops low enough, the output
voltage will follow, causing the loop compara-
tor to hold the converter at 100% duty cycle.
This mode is critical in extending battery life
when the output voltage is at or above the
minimum usable input voltage. The dropout
voltage is the minimum (V
IN
-V
OUT
) below
which the output regulation cannot be main-
tained. The dropout voltage of SP6654 is equal
to I
L
* (0.3+ R
L1
) where 0.3 is the typical
R
DS(ON)
of the P-Channel MOSFET and R
L
is
the DC resistance of the inductor.
The SP6654 has been designed to operate in
dropout with a light load Iq of only 80µA. The
on-time control circuit seamlessly operates the
converter between CCM, DCM, and low drop-
out modes without the need for compensation.
The converter’s transient response is quick since
there is no compensated error amplifier in the loop.
Inductor Over-Current Protection
To reduce the light load dropout Iq, the SP6654
over-current system is only enabled when I
L1
>
400mA. The inductor over-current protection
circuitry is programmed to limit the peak induc-
tor current to 1.25A. This is done during the on-
time by comparing the source to drain voltage
drop of the PMOS passing the inductor current
with a second voltage drop representing the
maximum allowable inductor current. As the
two voltages become equal, the over-current
comparator triggers a minimum off-time one
shot. The off-time one shot forces the loop into
the discharge phase for a minimum T
OFF
time
causing the inductor current to decrease. At the
end of the off-time, loop control is handed back
to the AND’d on-time signal. If the output
voltage is still low, charging begins until the
output is in regulation or the current limit has
been reached again. During startup and over-
load conditions, the converter behaves like a
current source at the programmed limit minus
half the current ripple. The minimum T
OFF
is
controlled by the equation:
T
OFF (MIN)
=
K
OFF
V
OUT
Under-Voltage Lockout
The SP6654 is equipped with a programmable
under-voltage lockout to protect the input bat-
tery source from excessive currents when sub-
stantially discharged. When the input supply is
below the UVLO threshold both power switches
are open to prevent inductor current from flow-
ing. The three levels of falling input voltage
UVLO threshold are shown in Table 1, with a
typical hysteresis of 120mV to prevent chatter-
ing due to the impedance of the input source.
During UVLO, PWR
GD
is forced low.
Under-Current Detection
The synchronous rectifier is comprised of an
inductor discharge switch, a voltage compara-
tor, and a driver latch. During the off-time,
positive inductor current flows into the PGND
pin 9 through the low side NMOS switch to LX
pin 10, through the inductor and the output
capacitor, and back to pin 9. The comparator
monitors the voltage drop across the discharge
NMOS. As the inductor current approaches zero,
the channel voltage sign goes from negative to
positive, causing the comparator to trigger the
driver latch and open the switch to prevent
OPERATION
11
Date: 2/1/05 SP6654 High Efficiency 800mA Synchronous Buck Regulator © Copyright 2005 Sipex Corporation
For the typical SP6654 application circuit with
inductor size of 10µH, and K
ON
of 2V*µsec, the
SP6654 current ripple would be about 200mA, and
inductor current reversal. This circuit along
with the on-timer puts the converter into PFM
mode and improves light load efficiency when
the load current is less than half the inductor
ripple current defined by K
ON
/L.
Shutdown/Enable Control
The D0, D1 pins 4,5 of the device are logic level
control pins that according to Table 1 shut down
the converter when both are a logic low, or
enables the converter when either are a logic
high. When the converter is shut down, the
power switches are opened and all circuit bias-
ing is extinguished leaving only junction leak-
age currents on supply pins 1 and 2. After pins
4 or 5 are brought high to enable the converter,
there is a turn on delay to allow the regulator
circuitry to reestablish itself. Power conversion
begins with the assertion of the internal refer-
ence ready signal which occurs approximately
150µs after the enable signal is received.
Power Good Indicator
A power good indicator looks at the voltage on
the feedback node. When this voltage is below
0.75V, the open drain NMOS on pin 3 sinks
current to ground. Tying a resistor from pin 3 to
V
IN
or V
OUT
creates a logic level power good
indicator. PWR
GD
is forced low when in UVLO.
External Feedback Pin
The FB pin 6 is compared to an internal refer-
ence voltage of 0.8V to regulate the SP6654
output. The output voltage can be externally
programmed within the range +1.0V to +5.0V
by tying a resistor from FB to ground and FB to
V
OUT
(pin7). See the applications section for
resistor selection information.
Inductor Selection
The SP6654 uses a specially adapted minimum
on-time control of regulation utilizing a preci-
sion comparator and bandgap reference. This
adaptive minimum on-time control has the ad-
vantage of setting a constant current ripple for a
given inductor size. From the operations section
it has been shown:
Inductor Current Ripple, I
LR
K
ON
L
OPERATION: Continued
APPLICATION INFORMATION
would be fairly constant for different input and
output voltages, simplifying the selection of com-
ponents for the SP6654 power circuit. Other
inductor values could be selected, as shown in
Table 2 Components Selection. Using a larger
value than 10µH in an attempt to reduce output
voltage ripple would reduce inductor current ripple
and may not produce as stable an output ripple.
For larger inductors with the SP6654, which has
a peak inductor current of 1.25A, most 15µH or
22µH inductors would have to be larger physi-
cal sizes, limiting their use in small portable
applications. Smaller values like 6.8µH would
more easily meet the 1.25A limit and come in
small case sizes, and the increased inductor
12
Date: 2/1/05 SP6654 High Efficiency 800mA Synchronous Buck Regulator © Copyright 2005 Sipex Corporation
For the 22µF POSCAP with 0.04 ESR, and a
10µH inductor yielding 200mA inductor current
ripple I
LR
, the V
OUT
ripple would be 8mVpp.
Since 8mV is a very small signal level, the actual
value would probably be larger due to noise and
layout issues, but this illustrates that the SP6654
output ripple can be very low indeed. To improve
stability, a small ceramic capacitor, C
F
= 22pF
should be paralleled with the feedback voltage
divider RF, as shown on the typical application
schematic on page 1. Another function of the
output capacitance is to hold up the output voltage
during the load transients and prevent excessive
overshoot and undershoot. The typical perfor-
mance characteristics curves show very good load
step transient response for the SP6654 with the
recommended output capacitance of 22µF ce-
ramic.
The input capacitor will reduce the peak current
drawn from the battery, improve efficiency and
significantly reduce high frequency noises in-
duced by a switching power supply. The typical
input capacitor for the SP6654 is 22µF ceramic,
POSCAP or Aluminum Polymer. These capaci-
tors will provide good high frequency bypassing
and their low ESR will reduce resistive losses for
higher efficiency. An RC filter is recommended
for the V
IN
pin 2 to effectively reduce the noise for
the ICs analog supply rail which powers sensitive
circuits. This time constant needs to be at least 5
times greater than the switching period, which is
calculated as 1/FLP during the CCM mode. The
typical application schematic uses the values of
R
VIN
= 10 and C
VIN
= 1µF to meet these require-
ments.
APPLICATION INFORMATION
current ripple of almost 300mA would produce
very stable regulation and fast load transient
response at the expense of slightly reduced
efficiency.
Other inductor parameters are important: the in-
ductor current rating and the DC resistance. When
the current through the inductor reaches the level
of I
SAT
, the inductance drops to 70% of the
nominal value. This non-linear change can cause
stability problems or excessive fluctuation in in-
ductor current ripple. To avoid this, the inductor
should be selected with saturation current at least
equal to the maximum output current of the con-
verter plus half the inductor current ripple. To
provide the best performance in dynamic condi-
tions such as start-up and load transients, inductors
should be chosen with saturation current close to
the SP6654 inductor current limit of 1.25A.
DC resistance, another important inductor charac-
teristic, directly affects the efficiency of the con-
verter, so inductors with minimum DC resistance
should be chosen for high efficiency designs.
Recommended inductors with low DC resistance
are listed in table 2. Preferred inductors for on
board power supplies with the SP6654 are mag-
netically shielded types to minimize radiated mag-
netic field emissions.
Capacitor Selection
The SP6654 has been designed to work with very
low ESR output capacitors (listed in Table 2
Component Selection) which for the typical appli-
cation circuit are 22µF ceramic, POSCAP or Alu-
minum Polymer. These capacitors combine small
size, low ESR and good value. To regulate the
output with low ESR capacitors of 0.01 or less,
an internal ramp voltage V
RAMP
has been added to
the FB signal to reliably trip the loop comparator
(as described in the Operations section).
Output ripple for a buck regulator is determined
mostly by output capacitor ESR, which for the
SP6654 with a constant inductor current ripple can
be expressed as:
V
OUT
(ripple) = I
LR
*
R
ESR

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Switching Voltage Regulators High Eff 800mA Synchronous
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