CUSTOMER DRAWING
TE Connectivity
300 Constitution Dr
Menlo Park, CA
94025, U.S.A.
TITLE:
DURASEAL CRIMP SPLICE
ENVIRONMENT RESISTANT
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
Raychem
Devices
DOCUMENT NO.:
D-406-00XX
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS
IN MICRON
TE Connectivity reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for
their application.
REV:
C1
DATE:
15-APR-11
DRAWN BY:
P.TALLY
CAGE CODE:
06090
REPLACES:
D060233
ECO NUMBER:
EC0-11-005139
SCALE:
NTS
SIZE:
A
SHEET:
1 of 1
© 2008,2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. DuraSeal is a trademark of TE Connectivity
If this document is printed it becomes uncontrolled. Check for the latest revision.
øA*
Product
Name
Color Marking
Size Range
mm
2
(AWG)
L1
1.50
[0.06)
L2
min
(a)
min
(b)
max
øB
min
Wire Strip
Length
Nom.
D-406-0034 Yellow
DURASEAL
®
24-26
0.15 – 0.25
(26 - 24)
31.5
[1.24]
5.0
[0.20]
3.00
[0.118]
1.40
[0.055]
1.09
[0.043]
6 to 8
(1/4 to 5/16)
D-406-0001 Red
DURASEAL
®
18-22
0.5 - 1.0
(22 - 18)
31.5
[1.24]
5.0
[0.20]
3.70
[0.146]
1.40
[0.055]
1.47
[0.058]
6 to 10
(1/4 to 3/8)
D-406-0002 Blue
DURASEAL
®
14-16
1.5 - 2.5
(16 - 14)
31.5
[1.24]
5.0
[0.20]
4.60
[0.181]
2.00
[0.080]
2.33
[0.092]
6 to 10
(1/4 to 3/8)
D-406-0003 Yellow
DURASEAL
®
10-12
3.0 - 6.0
(12 - 10)
37.5
[1.48]
10.0
[0.39]
6.50
[0.255]
2.80
[0.110]
3.50
[0.138]
10 to 13
(3/8 to 1/2)
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked polyamide (Nylon) with a polyamide-based hot-melt
adhesive liner. See above table for applicable sleeve color.
2. CRIMP SPLICE: Tin-plated copper alloy.
BASE METAL: Copper alloy C11000 per ASTM B152.
PLATING: Tin-plated per ASTM B545, Class A.
APPLICATION
1. These parts may be used to obtain an environment-resistant one-to-one in-line (butt) splice in wires meeting the size range and
diameter restraints specified herein and having a temperature rating of not less than 85C.
2. * øA: (a) Minimum diameter as received: Wire insulation diameter must be less than this value.
(b) Maximum diameter after recovery: Wire insulation diameter must be larger than this value to obtain an environment
resistant splice.
3. Wires are to be stripped per table, inserted into opposite ends of the crimp barrel, crimped with a TE Connectivity AD-1522 (22-10
AWG) or equivalent. For D-406-0034, Pro-Crimper III with die set 1976356-1 (24-22 AWG) or equivalent may be used. The
sleeve must be heated along its entire length until the crimp marks are gone and the ends of the sleeve recover onto the wires.
4. Spliced assemblies will meet the requirements of TE Connectivity / Raychem specification RB-107.
5. Except for D-406-0034, all of the parts covered by this drawing are UL Listed (US and CANADA), File #E87681.
