MAX1744/MAX1745
High-Voltage, Step-Down DC-DC
Controllers in µMAX
10 ______________________________________________________________________________________
VL Linear Regulator
The MAX1744/MAX1745 contain a 5V low-side linear reg-
ulator (VL) that powers the internal circuit and can supply
up to 1mA to an external load. This allows the
MAX1744/MAX1745 to operate up to 36V input, while
maintaining low quiescent current and high switching fre-
quency. When the input voltage goes below 5.5V, this
regulator goes into dropout and the IN pin quiescent cur-
rent will rise. See the
Typical Operating Characteristics
.
Bypass VL with a 4.7μF or greater capacitor.
VH Linear Regulator
The MAX1744/MAX1745 contain a high-side linear regu-
lator (VH) that regulates its output to 5V below IN (the
positive supply input voltage). This regulator limits the
external P-channel MOSFET gate swing (EXT), allowing
high input voltage operation without exceeding the
MOSFET gate-source breakdown. Bypass VH with a
4.7μF or greater capacitor between IN and VH. Fast line
transients may drive the voltage on VH negative. The
clamp diode (D2) prevents damage to the IC during
such a condition. A Schottky diode with a minimum 40V
reverse rating such as the Nihon EP05Q04 is sufficient
for most applications.
Quiescent Current
The devices’ typical quiescent current is 90μA.
However, actual applications draw additional current to
supply MOSFET switching currents, OUT pin current,
external feedback resistors (if used), and both the diode
and capacitor leakage currents. For example, in the cir-
cuit of Figure 1, with IN at 30V and V
OUT
at 5V, typical
no-load supply current for the entire circuit is 100μA.
Shutdown Mode
When SHDN is low, the device enters shutdown mode. In
this mode, the internal circuitry is turned off. EXT is pulled
to IN, turning off the external MOSFET. The shutdown
supply current drops to less than 10μA. SHDN is a logic-
level input. Connect SHDN to IN for normal operation.
Reference
The 1.25V reference is suitable for driving small external
loads. It has a guaranteed 10mV maximum load regula-
tion while sourcing load currents up to 100μA. The refer-
ence is turned off during shutdown. Bypass the
reference with 0.1μF for normal operation. Place the
bypass capacitor within 0.2in (5mm) of REF, with a direct
trace to GND.
Design Information
Setting the Output Voltage
The MAX1744’s output voltage can be selected to 3.3V
or 5V under logic control by using the 3/5 pin. Connect
the 3/5 pin to GND to ensure a 3.3V output, or connect
the 3/5 pin to V
L
to ensure a 5V output.
The MAX1745’s output voltage is set using two resis-
tors, R2 and R3 (Figure 5), which form a voltage-divider
between the output and FB. R2 is given by:
where V
REF
= 1.25V. Since the input bias current at FB
has a maximum value of 50nA, large values (10kΩ to
200kΩ) can be used for R3 with no significant accuracy
R2= R3 x
V
V
OUT
REF
1
CIRCUIT OF FIGURE 1, V
IN
= 18V, V
OUT
= 3.3V, I
LOAD
= 100mA
A: MOSFET DRAIN, 10V/div
B: OUT, 50mV/div, 3.3V DC OFFSET
C: INDUCTOR CURRENT, 1A/div
A
C
B
10μs/div
Figure 3. Discontinuous-Conduction Mode, Light-Load-Current
Waveform
CIRCUIT OF FIGURE 1, V
IN
= 18V, V
OUT
= 3.3V, I
LOAD
= 1.5A
A: MOSFET DRAIN, 10V/div
B: OUT, 50mV/div, 3.3V DC OFFSET
C: INDUCTOR CURRENT, 1A/div
A
C
B
10μs/div
Figure 4. Continuous-Conduction Mode, Heavy-Load-Current
Waveform
MAX1744/MAX1745
High-Voltage, Step-Down DC-DC
Controllers in µMAX
______________________________________________________________________________________ 11
loss. For 1% error, the current through R2 should be at
least 100 times FB’s input bias current.
Current-Sense-Resistor Selection
The current-sense comparator limits the peak switching
current to V
CS
/R
SENSE
, where R
SENSE
is the value of
the current-sense resistor and V
CS
is the current-sense
threshold. V
CS
is typically 100mV. Minimizing the peak
switching current will increase efficiency and reduce
the size and cost of external components. However,
since available output current is a function of the peak
switching current, the peak current limit must not be set
too low.
Set the peak current limit to 1.3 times the maximum
load current by setting the current-sense resistor to:
Inductor Selection
The essential parameters for inductor selection are induc-
tance and current rating. The MAX1744/MAX1745 ope-
rate with a wide range of inductance values. In many
applications, values between 4.7μH and 100μH take best
advantage of the controller’s high switching frequency.
Calculate the minimum inductance value as follows:
where 1μs is the minimum on-time. Inductor values
between 2 and 10 times L
(MIN)
are recommended. With
high inductor values, the MAX1744/MAX1745 begin
continuous-conduction operation at a lower fraction of
the full load (see the
Detailed Description
section).
The inductor’s saturation and heating current ratings
must be greater than the peak switching current to pre-
vent overheating and core saturation. Saturation occurs
when the inductor’s magnetic flux density reaches the
maximum level the core can support, and inductance
starts to fall. The heating current rating is the maximum
DC current the inductor can sustain without overheating.
For optimum efficiency, the inductor windings’ resis-
tance should be less than the current-sense resistance.
If necessary, use a toroid, pot-core, or shielded-core
inductor to minimize radiated noise. Table 1 lists induc-
tor types and suppliers for various applications.
External Switching Transistor
The MAX1744/MAX1745 drive a P-channel enhance-
ment-mode MOSFET. The EXT output swings from VH
to IN. Be sure that the MOSFET’s on-resistance is spec-
ified for 5V gate drive or less. Table 1 recommends
MOSFET suppliers.
Four important parameters for selecting a P-channel
MOSFET are drain-to-source breakdown voltage, cur-
rent rating, total gate charge (Q
g
), and R
DS(ON)
. The
drain-to-source breakdown voltage rating should be at
least a few volts higher than V
IN
. Choose a MOSFET
with a maximum continuous drain-current rating higher
than the peak current limit:
The Qg specification should be 80nC or less to ensure
fast drain voltage rise and fall times, and reduce power
losses during transition through the linear region. Q
g
specifies all of the capacitances associated with charging
the MOSFET gate. EXT pin rise and fall times vary with dif-
ferent capacitive loads, as shown in the
Typical Operating
Characteristics
. R
DS(ON)
should be as low as practical to
reduce power losses while the MOSFET is on. It should
be equal to or less than the current-sense resistor.
I
D(MAX LIM MAX
CS MAX
SENSE
I
V
R
)()
()
≥=
L=
V-V
(MIN)
IN OUT
()
()
xs
V
R
CS MIN
CS
1μ
R=
V
1.3 x I
CS
CS(MIN)
OUT(MAX)
R3
R2
FROM
OUTPUT
TO FB
Figure 5. Adjustable-Output Operation Using the MAX1745
MAX1744/MAX1745
High-Voltage, Step-Down DC-DC
Controllers in µMAX
12 ______________________________________________________________________________________
Diode Selection
The MAX1744/MAX1745’s high switching frequency
demands a high-speed rectifier. Schottky diodes, such
as the 1N5817–1N5822 family or surface-mount equiva-
lents, are recommended. Ultra-high-speed rectifiers
with reverse recovery times around 50ns or faster
should be used for high output voltages, where the
increased forward drop causes less efficiency degra-
dation. Make sure that the diode’s peak current rating
exceeds the peak current limit set by R
SENSE
, and that
its breakdown voltage exceeds V
IN
. Schottky diodes
are preferred for heavy loads due to their low forward
voltage, especially in low-voltage applications. For
high-temperature applications, some Schottky diodes
may be inadequate due to their high leakage currents.
In such cases, ultra-high-speed rectifiers are recom-
mended, although a Schottky diode with a higher
reverse voltage rating can often provide acceptable
performance.
Capacitor Selection
Choose filter capacitors to service input and output
peak currents with acceptable voltage ripple. ESR in
the output capacitor is a major contributor to output rip-
ple, so low-ESR capacitors are recommended. Low-
ESR tantalum, polymer, or ceramic capacitors are best.
Low-ESR aluminum electrolytic capacitors are tolera-
ble, but standard aluminum electrolytic capacitors are
not recommended.
Voltage ripple is the sum of contributions from ESR and
the capacitor value:
For tantalum capacitors, the ripple is determined by the
ESR, but for ceramic capacitors, the ripple is mostly
due to the capacitance. Voltage ripple as a conse-
quence of ESR is approximated by:
The ripple due to the capacitance is approximately:
Estimate input and output capacitor values for given
voltage ripple as follows:
where I
ΔL
is the change in inductor current.
These equations are suitable for initial capacitor selec-
tion; final values should be set by testing a prototype or
evaluation kit. When using tantalum capacitors, use
good soldering practices to prevent excessive heat
from damaging the devices and increasing their ESR.
Also, ensure that the tantalum capacitors’ surge-current
ratings exceed the startup inrush and peak switching
currents.
Pursuing output ripple lower than the error compara-
tor’s hysteresis (0.6% of the output voltage) is not prac-
tical, since the MAX1744/MAX1745 will switch at slower
frequencies, increasing inductor ripple current thresh-
old. Choose an output capacitor with a working voltage
rating higher than the output voltage.
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
C
LI
VV
C
LI
V
IN
L
RIPPLE CIN IN
OUT
L
RIPPL
=
=
1
2
2
1
2
2
Δ
Δ
,
EECOUT OUT
IN
IN OUT
V
V
VV
,
V
LI
2CV
RIPPLE,C
PEAK
O
2
V
RIPPLE,ESR
()R
ESR
I
pp
Δ
V
RIPPLE
≈+
,,
VV
RIPPLE ESR RIPPLE C
Table 1. Component Suppliers
COMPANY COUNTRY PHONE FAX
803-946-0690
or
AVX USA
800-282-4975
803-626-3123
Coilcraft
USA
847-639-6400 847-639-1469
Coiltronics
USA
516-241-7876 516-241-9339
Dale/Vishay
USA
402-564-3131 402-563-6418
Kemet
USA
408-986-0424 408-986-1442
Inter nati onal
Recti fi er
USA 310-322-3331 310-322-3332
IRC
USA
512-992-7900 512-992-3377
Motorola
USA
602-303-5454 602-994-6430
Nichicon
USA
Japan
847- 843- 7500
81- 7- 5231- 8461
847-843-2798
81-7-5256-4158
Nihon
USA
Japan
805- 867- 2555
81- 3- 3494- 7411
805-867-2698
81-3-3494-7414
Sanyo
USA
Japan
619- 661- 6835
81- 7- 2070- 6306
619-661-1055
81-7-2070-1174
408-988-8000
orSiliconix USA
800-554-5565
408-970-3950
Sprague
USA
603-224-1961 603-224-1430
Sumida
USA
Japan
847- 956- 0666
81- 3- 3607- 5111
847-956-0702
81-3-3607-5144
United
Chemi-Con
USA 714-255-9500 714-255-9400

MAX1745EUB+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Step-Down DC/DC Controller
Lifecycle:
New from this manufacturer.
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