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Block Diagram
Figure 25. CAT3604V Functional Block Diagram
Mode Control
1, 1.3 MHz
Oscillator
Current
Setting
Reference
Voltage
1x mode (LDO)
1.33x, 1.5x, 2x Charge Pump
VIN
VOUT
EN
RSET
GND
LED1
LED2
LED3
LED4
LED Channel
Current Regulators
V
IN
C
1
C
1+
C
2
C
2+
Basic Operation
At powerup, the CAT3604V starts operating in 1x mode
where the output will be approximately equal to the input
supply voltage (less any internal voltage losses). If the
output voltage is sufficient to regulate all LED currents, the
device remains in 1x operating mode.
If the input voltage is insufficient or falls to a level where
the regulated currents cannot be maintained, the device
automatically switches into 1.33x mode (after a fixed delay
time of about 400 ms). In 1.33x mode, the output voltage is
approximately equal to 1.33 times the input supply voltage
(less any internal voltage losses).
This sequence repeats in the 1.33x and 1.5x mode until the
driver enters the 2x mode. In 1.5x mode, the output voltage
is approximately equal to 1.5 times the input supply voltage.
While in 2x mode, the output is approximately equal to 2
times the input supply voltage.
If the device detects a sufficient input voltage is present to
drive all LED currents in 1x mode, it will change
automatically back to 1x mode. This only applies for
changing back to the 1x mode. The difference between the
input voltage when exiting 1x mode and returning to 1x
mode is called the 1x mode transition hysteresis (V
HYS
) and
is about 500 mV
LED Current Selection
The LED current is set to by the external resistor RSET as
follows:
LED current + 132
0.6 V
R
SET
The EN pin enables and disables the device. The LED
driver enters a “zero current” shutdown mode if EN is held
low for 1.5 ms or more.
As soon as the EN input goes low, all LED channels are
instantly disabled, where the LED current is set to zero. As
long as the CAT3604V is not in shutdown mode, the LEDs
turn on as soon as the EN goes high.
Unused LED Channels
For applications not requiring all the channels, it is
recommended to connect the unused LED pins directly to
VOUT (see Figure 26).
Figure 26. Application with 3 LEDs
GND
LED2
LED3
LED1
LED4
RSET
EN
CAT3604V
VIN VOUT
1 mF
1 mF
C1C1+ C2C2+
1 mF
1 mF
ON
OFF
C
OUT
R
SET
C
IN
V
IN
Protection Mode
If an LED is disconnected, the device senses that, run the
diagnostics, then ignores that channel and goes back to the
most effective mode. When all LEDs are disconnected, the
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device runs diagnostics and goes to 1x mode where the
output is basically equal to the input voltage.
As soon as the output exceeds about 6 V, the driver resets
itself and reevaluate the mode.
If the die temperature reaches +150°C, the device enters
a thermal protection shutdown mode. When the device
temperature drops to about +130°C, the device resumes
normal operation.
LED Selection
LEDs with forward voltages (V
F
) ranging from 1.3 V to
4.3 V may be used. Selecting LEDs with lower V
F
is
recommended in order to extend battery life and keep the
driver in 1x mode longer as the battery voltage decreases.
For example, if a 3.3 V V
F
LED is selected instead of a
3.5 V V
F
LED, the driver will stay in 1x mode for a lower
supply voltage of 0.2 V.
External Components
The driver requires four external 1 mF ceramic capacitors
for decoupling input, output, and for the charge pump. Both
capacitors type X5R and X7R are recommended for the
LED driver application. In all charge pump modes, the input
current ripple is kept very low by design and an input bypass
capacitor of 1 mF is sufficient.
In 1x mode, the device operates in linear mode and does
not introduce switching noise back onto the supply.
Recommended Layout
In charge pump mode, the driver switches internally at a
high frequency. It is recommended to minimize trace length
to all four capacitors. A ground plane should cover the area
under the driver IC as well as the bypass capacitors. Short
connection to ground on capacitors C
IN
and C
OUT
can be
implemented with the use of multiple via. A copper area
matching the TQFN exposed pad (TAB) must be connected
to the ground plane underneath. The use of multiple via
improves the package heat dissipation.
Figure 27. PCB Layout
PWM Dimming
The EN pin is used to provide total Shutdown of the device
as well as High Resolution PWM dimming control on the
LED Channels.
Shutdown of the device occurs after the EN pin has been
held low for 1.5 ms. During the “softstart” powerup
sequence from the shutdown mode, the LED current
typically settles within 40 ms (for 1X mode operation). This
LED current settling time becomes 400 ms if 1.33X
operation is needed (i.e low battery voltage).
For High Resolution PWM dimming control (typically
frequencies at 2 kHz or above), the device will remain
powered and only the LED channels output will be switched
on and off during the PWM (the rest of the device will
remain poweredup). This allows the output channels to
have “instanton” response, where the LED current settles
within 1 ms of the applied PWM dimming signals. This
“instanton” modes makes the device suitable for extremely
high frequency PWM dimming schemes.
Figure 28 shows the output current for PWM frequencies
up to 100 kHz and with duty cycles of 30% and 70%.
Figure 28. Output Current vs. PWM Frequency
10
20
30
40
50
60
70
80
90
100
0.1 1 10 100
PWM FREQUENCY (kHz)
OUTPUT CURRENT (%)
70% DC
30% DC
For best performance, the duty cycle offtime T
OFF
should meet the following timing limits:
for slow frequency 600 Hz, T
OFF
800 ms
for fast frequency 1 kHz, T
OFF
400 ms
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TYPICAL PERFORMANCE CHARACTERISTICS
(V
IN
= 3.6 V, I
OUT
= 80 mA (4 LEDs at 20 mA), C
IN
= C
OUT
= C
1
= C
2
= 1 mF, T
AMB
= 25°C unless otherwise specified.)
Figure 29. 10 kHz PWM Waveform
(1x Mode)
Figure 30. 10 kHz PWM Waveform
(1.33x Mode)
Figure 31. 300 Hz PWM Waveform (1x Mode) Figure 32. Dimming Linearity, PWM at 200 Hz
DUTY CYCLE (%)
100806040200
0
20
40
60
80
100
Figure 33. Dimming Linearity, PWM at 500 Hz Figure 34. Dimming Linearity, PWM at 30 kHz
DUTY CYCLE (%) DUTY CYCLE (%)
100806040200
0
20
40
60
80
100
100806040200
0
20
40
60
80
100
DIMMING (%)
DIMMING (%)
DIMMING (%)
1.33x Mode
VIN = 3.5 V
1x Mode
VIN = 4 V
1.33x Mode
VIN = 3.5 V
1x Mode
VIN = 4 V
1.33x Mode
VIN = 3.5 V
1x Mode
VIN = 4 V

CAT3604VHV4-GT2

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
LED Lighting Drivers 4-Ch Quad Mode w/Open-Short Detect
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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