AP1506
150KHz, 3A PWM BUCK DC/DC CONVERTER
AP1506
Document number: DS31015 Rev. 7 - 2
7 of 14
www.diodes.com
June 2010
© Diodes Incorporated
Functional Description
Pin Functions
+V
IN
This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be
presented at this pin to minimize voltage transients and to supply the switching currents needed by the regulator.
Ground
Circuit ground.
Output
Internal switch. The voltage at this pin switches between (+V
IN
– V
SAT
) and approximately – 0.5V, with a duty cycle
of approximately V
OUT
/ V
IN
. To minimize coupling to sensitive circuitry, the PC board copper area connected to
this pin should be kept to a minimum.
Feedback (FB)
Senses the regulated output voltage to complete the feedback loop.
ON/OFF (SD)
Allows the switching regulator circuit to be shutdown using logic level signals thus dropping the total input supply
current to approximately 150uA. Pulling this pin below a threshold voltage of approximately 1.3V turns the
regulator on, and pulling this pin above 1.3V (up to a maximum of 18V) shuts the regulator down. If this shutdown
feature is not needed, the ON / OFF pin can be wired to the ground pin.
Thermal Considerations
The AP1506 is available in two packages: a 5-pin TO220 and a 5-pin surface mount TO263.
The TO220 package needs a heat sink under most conditions. The size of the heat sink depends on the input
voltage, the output voltage, the load current and the ambient temperature. The AP1506 junction temperature rises
above ambient temperature for a 3A load and different input and output voltages. The data for these curves was
taken with the AP1506 (TO220 package) operating as a buck-switching regulator in an ambient temperature of
25
o
C (still air). These temperature rise numbers are all approximate and there are many factors that can affect
these temperatures. Higher ambient temperatures require more heat sinking.
The TO263 surface mount package tab was designed to be soldering to the copper on a printed circuit board. The
copper and the board are the heat sink for this package and the other heat producing components, such as the
catch diode and inductor. The PC board copper area that the package is soldered to should be at least 0.8 in
2
,
and ideally should have 2 or more square inches of 2 oz. Additional copper area improves the thermal
characteristics, but with copper areas greater than approximately 6 in
2
, only small improvements in heat
dissipation are realized. If further thermal improvements are needed, double sided, multi-layer PC board with large
copper areas and/or airflow will be recommended.
AP1506
150KHz, 3A PWM BUCK DC/DC CONVERTER
AP1506
Document number: DS31015 Rev. 7 - 2
8 of 14
www.diodes.com
June 2010
© Diodes Incorporated
Functional Description (Continued)
The AP1506 (TO263 package) junction temperature rises above ambient temperature with a 2A load for various
input and output voltages. This data was taken with the circuit operating as a buck-switching regulator with all
components mounted on a PC board to simulate the junction temperature under actual operating conditions. This
curve can be used for a quick check for the approximate junction temperature for various conditions, but be aware
that there are many factors that can affect the junction temperature. When load currents higher than 3A are used,
double sided or multi-layer PC boards with large copper areas and/or airflow might be needed, especially for high
ambient temperatures and high output voltages.
For the best thermal performance, wide copper traces and generous amounts of printed circuit board copper
should be used in the board layout (Once exception to this is the output (switch) pin, which should not have large
areas of copper). Large areas of copper provide the best transfer of heat (lower thermal resistance) to the
surrounding air, and moving air lowers the thermal resistance even further.
Package thermal resistance and junction temperature rise numbers are all approximate, and there are many
factors that will affect these numbers. Some of these factors include board size, shape, thickness, position,
location, and even board temperature. Other factors are: trace width, total printed circuit copper area, copper
thickness, single or double-sided, multi-layer board and the amount of solder on the board. The effectiveness of
the PC board to dissipate heat also depends on the size, quantity and spacing of other components on the board,
as well as whether the surrounding air is still or moving. Furthermore, some of these components such as the
catch diode will add heat to the PC board and the heat can vary as the input voltage changes. For the inductor,
depending on the physical size, type of core material and the DC resistance, it could either act as a heat sink
taking heat away from the board, or it could add heat to the board.
AP1506
150KHz, 3A PWM BUCK DC/DC CONVERTER
AP1506
Document number: DS31015 Rev. 7 - 2
9 of 14
www.diodes.com
June 2010
© Diodes Incorporated
Typical Performance Characteristics
AP1506 Efficiency vs. Temperature
(V
IN
= 12V, V
OUT
= 5V, Io = 3A)
72
73
74
75
76
77
78
79
80
81
82
83
-50 -30 -10 10 30 50 70 90 110 130 150
Temperature (T
A
)
Efficiency (%)
AP1506 Efficiency vs. Temperature
(V
IN
= 12V, V
OUT
= 3.3V, Io = 3A)
70
71
72
73
74
75
76
77
78
-50 -30 -10 10 30 50 70 90 110 130 150
Temperature (T
A
) (
o
C)
Efficiency (%)
AP1506 Saturation Voltage vs. Temperature
(Vcc = 12V, V
FB
= 0V, VSD = 0)
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
-50 -25 0 25 50 75 100 125
Temperature (T
A
)
 
(
o
C)
Saturation Voltage (V)
3A
2A
1A
0.5A
AP1506 Switch Current Limit vs. Temperature
(Vcc = 12V, V
FB
= 0V)
3
3.5
4
4.5
5
5.5
-50-30-101030507090
Temperature (T
A
) (
o
C)
Switch Current Limit (A)
AP1506 Supply Current vs. Temperature
(Vcc = 12V, No Load, V
on
/
of
f
= 0V (Switch ON), V
on/of
f
= 5V (Switch OFF))
5
6
7
8
9
10
11
12
13
14
15
-50 -30 -10 10 30 50 70 90 110 130 150
Temperature (T
A
) (
o
C)
Supply Current (mA)
Switch ON
30
35
40
45
50
55
60
-50 -30 -10 10 30 50 70 90 110 130 150
Temperature (T
A
) (
o
C)
Supply Current (uA)
Switch OFF

AP1506-K5G-13

Mfr. #:
Manufacturer:
Diodes Incorporated
Description:
Switching Voltage Regulators 150KHz 3A PWM Buck DC DC ADJ Conv 22V
Lifecycle:
New from this manufacturer.
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