NCP4353, NCP4354
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10
APPLICATION INFORMATION
A typical application circuit for NCP435x series is shown
in Figure 28, done with an imaginary IC with all features in
one. Pin functions are available in pin description table.
Simplified typical application circuit for NCP4353B that
shows only available features in this IC is shown in
Figure 27. Figure 29 shows possible connection of the
NCP4353B to flyback primary controller.
IC will be derived in multiple versions with different
features for each of them.
Power Supply
The NCP435x is designed to operate from a single supply
up to 36 V. It starts to operate when VCC voltage reaches
3.5 V and stops when VCC voltage drops below 2.5 V. V
CC
can be supplied by direct connection to the VOUT voltage
of the power supply. It is highly recommended to add a RC
filter (R1 and C3) in series from VOUT to VCC pin to reduce
voltage spikes and drops that are produced at the converter’s
output capacitors. Recommended values for this filter are
220 W and 1 mF.
Voltage Regulation Path
The output voltage is detected on the VSNS pin by the R4,
R5 and R6 voltage divider. This voltage is compared with
the internal precise voltage reference. The voltage
difference is amplified by gm
V
of the transconductance
amplifier. The amplifier output current is connected to the
FBC or DRIVE pin. The compensation network is also
connected to this pin to provide frequency compensation for
the voltage regulation path. This FBC (DRIVE) pin drives
regulation optocoupler that provides regulation of primary
side. The optocoupler is supplied via direct connection to
VOUT line through resistor R2.
Regulation information is transferred through the
optocoupler to the primary side controller where its FB pin
is usually pulled down to reduce energy transferred to
secondary output.
The VSNS voltage divider is shared with VMIN voltage
divider. The shared voltage divider can be connected in two
ways as shown in Figure 26. The divider type is selected
based on the ratio between V
MIN
and V
OUT
. When the
condition of Equation 1 is true, divider type 1 should be
used.
V
MIN
u
V
OUT
V
REFM
V
REF
(eq. 1)
Output voltage for divider type 1 can be computed by
Equation 2
V
OUT
+ V
REF
R4 ) R5 ) R6
R5 ) R6
(eq. 2)
and for type 2 by Equation 3.
V
OUT
+ V
REF
R4 ) R5 ) R6
R6
(eq. 3)
R7
VSNS
VMIN
R4
R5
R6
VOUT
R7
VSNS
VMIN
R4
R5
R6
VOUT
TYPE 1 TYPE 2
Figure 26. Shared Dividers Type
Current Regulation Path (A versions only)
The output current is sensed by the shunt resistor R12 in
series with the load. Voltage drop on R12 is compared with
internal precise voltage reference V
REFC
at I
SNS
transconductance amplifier input.
Voltage difference is amplified by gm
C
to output current
of amplifier, connected to FBC or DRIVE pin.
Compensation network is connected between this pin and
ISNS input to provide frequency compensation for current
regulation path. Resistor R13 separates compensation
network from sense resistor. Compensation network works
into low impedance without this resistor that significantly
decreases compensation network impact.
Current regulation point is set to current given by
Equation 4.
I
OUTLIM
+
V
REFC
R12
(eq. 4)
OFF Mode Detection
OFF mode operation is advantageous for ultra low or zero
output current condition. The very long off time and the ultra
low power mode of the whole regulation system greatly
reduces the overall consumption.
The output voltage is varying between nominal and
minimal in OFF mode. When output voltage decreases
below set (except NCP4353A) minimum level, primary
controller is switched on until output capacitor C1 is charged
again to the nominal voltage.
The OFF mode detection is based on comparison of output
voltage and voltage loaded with fixed resistances (D2, C2,
R8 and R9). Figure 30 shows detection waveforms. When
output voltage is loaded with very low current, primary
controller goes into skip mode (primary controller stops
switching for some time). While output capacitor C1 is
discharged very slowly (no load condition), the capacitor C2
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11
is discharged through a fixed load, by R8 and R9 faster than
output voltage on C1.
Once OFFDET pin voltage is lower than V
OFFDETTH
(this
threshold is derived from V
OUT
), OFF mode is detected. In
OFF mode SW1 is switched on to allow I
DRIVEOFF
current,
going through ON/OFF pin (NCP4354B) or DRIVE pin, to
keep switch off primary controller.
A higher sink current on primary FB pin is needed to keep
primary controller FB below the skip level until the OFF
mode is detected on primary side.
Despite output voltage on C1 may go down, the current
I
BIASV
injected into VSNS pin provides the requested offset
(VSNS voltage is higher than V
REF
). Primary IC should
detect OFF mode before VSNS is lower than 90% of V
REF
while I
BIASV
is switched off to reduce consumption.
This offset, defined by R7 and the internal current source,
should be large enough to secure off mode detection of the
primary controller and avoid restart when V
SNS
< V
REF
.
Minimum Output Voltage Detection (Except
NCP4353A)
Minimum output voltage level defines primary controller
restart from OFF mode. It can be set by shared voltage
divider with voltage regulation loop. When VMIN voltage
drops below V
REFM
, OFF mode is ended and primary
controller restarts.
Minimum voltage level is given by Equation 5 for divider
type 1
V
MIN
+ V
REF
R4 ) R5 ) R6
R6
(eq. 5)
and for type 2 by Equation 6.
V
MIN
+ V
REF
R4 ) R5 ) R6
R5 ) R6
(eq. 6)
NCP4353A has no external adjustment and uses the
internal minimum voltage level specified by minimum
falling operation supply voltage.
LED Driver (NCP4354x only)
LED driver is active when VCC is higher than V
CCMIN
and output voltage is in regulation (driver is off in OFF
mode). LED driver consists of an internal power switch
controlled by a PWM modulated logic signal and an external
current limiting resistor R3. LED current can be computed
by Equation 7.
I
LED
+
V
OUT
* V
F_LED
R3
(eq. 7)
PWM modulation is used to increase efficiency of LED.
Operation in OFF Mode Description
Operation waveforms in off mode and transition into OFF
mode with NCP1246 primary controller are shown in
Figure 31.
Figure shows waveforms from the first start (1) of the
convertor. At first, primary controllers DSS charges VCC
capacitor over the UVLO level (2). When primary V
CC
is
over UVLO level (3), primary controller starts to operate.
VCC capacitor is charged above DSS level from auxiliary
winding, V
OUT
is slowly rising according to primary
controller start up ramp to nominal voltage (4).
Primary FB pin voltage is above regulation range until
V
OUT
is at set level. Once V
OUT
is at set level, the secondary
controller starts to sink current from optocoupler LED’s and
primary FB voltage is stabilized in regulation region. With
nominal output power (without skip mode) OFFDET pin
voltage is higher than V
OFFDETTH
(typically 10% of V
CC
).
After some time, the load current decreases to low level
(5) and primary convertor uses skip mode (6) to keep
regulation of output voltage at set level. The skip mode
consists of few switching cycles followed by missing ones
to provide limited energy by light load. The number of
missing cycles allows regulation for any output power.
While both C1 and C2 are discharged during the missing
cycles, C2 discharge will be faster than C1 without output
current, V
OFFDET
drops below V
OFFDETTH
and OFF mode
is detected (7). This situation is shown in Figure 30 in detail.
When OFF mode is detected, internal pull−up current
I
BIASV
is switch on (7), VSNS voltage increases (due to
I
BIASV
) and voltage amplifier sinks full current to keep
primary FB voltage below skip level until OFF mode is
detected by the primary side controller (8). Current into
ONOFF pin or DRIVE pin begins to flow at the same time,
when entering into OFF mode (7). When OFF mode is
detected by primary side controller (8a), primary FB
injected current decreases to a lower level to reduce overall
power consumption. Optocoupler current, can also be
reduced from that time to keep the level below restart level.
Secondary side controller decreases optocoupler current
(voltage transconductance amplifier stops to sink current)
when VSNS voltage drops below V
REF
(9) and I
BIASV
is
also switch off when V
SNS
is lower than 90% of V
REF
to
reduce overall consumption. This point is defined by I
BIASV
current, R6, R4 and R5 resistors and discharging time of
output capacitor C1. Discharging of C1 continues (10) until
output voltage drops below level set by voltage divider at
VMIN pin (except NCP4353A where minimum V
OUT
is
defined only by VCC UVLO) (11). ONOFF current stops
and thanks to internal pull−up, the primary FB voltage rises
above restart level (12) and primary controller starts
switching (13). Output capacitor C1 is recharged (14) to set
voltage. If there is still light load condition primary
controller goes to skip mode (15) again and after some time
secondary controller detects OFF mode by very light or no
load condition (16) and whole cycle is repeated.
Fast Restart From OFF Mode
The IC ends OFF mode when a load is connected to the
output and V
OUT
is discharged to V
MIN
level. There exists
another connection that allows transition to normal mode
faster without waiting some time for V
OUT
to discharge to
V
MIN
. This schematic is shown at Figure 32. The basic idea
is that C3 is discharged by the IC faster than C1 by output
NCP4353, NCP4354
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12
load in OFF mode. When an output load is applied, capacitor
C1 is discharged faster and this creates a voltage drop at D8.
When there is enough voltage at D8, T2 is opened and
current is injected into the OFFDET divider through R17.
OFFDET voltage higher than 10% of V
CC
ends OFF mode
and ON/OFF current stops. Primary controller leaves OFF
mode because voltage at its FB pin rises above OFF mode
end level and switching resumes.
Normal operation waveforms for typical load detection
connection and improved load detection waveforms are
shown in Figure 33.
SW1
Feedback
&
ON / OFF
Opto
D1
C1 C2
VOUT
OFF Supply
D2
R4
R2
R5
R6
R8
V
REF
V
REFM
V
CC
management
Power
RESET
V
DD
Voltage
Regulation
Off Mode
Detection
C4
R10
R9
I
DRIVEOFF
R7
SW3
I
BIASV
V
DD
Power
RESET
OTA
VCC
VSNS
GND
OFFDET
Min Output
Voltage
DRIVE
Sink only
VMIN
V
REF
I
BIASV
Enabling
0.9 x V
REF
VCC
Power RESET
S
R
Q
Q
10%V
CC
C3
R1
Figure 27. Typical Application Schematic for NCP4353B
SW1
Feedback
&
ON / OFF
Opto
D1
C1 C2
VOUT
OFF Supply
D2
R4
R2
R5
R6
R8
V
REF
V
REFM
V
CC
management
Power
RESET
V
DD
Voltage
Regulation
Off Mode
Detection
C4
R10
R9
1 kHz, 12% D.C.
Oscillator
I
DRIVEOFF
R7
SW3
I
BIASV
V
REFC
Current
Regulation
OTA
R12
V
DD
Power
RESET
OTA
C5
R11
VCC
ISNS
SW2
ON / OFF
LED
R
3
LED
VSNS
GND
OFFDET
Min Output
Voltage
ON/OFF
FBC
Sink only
Sink only
VMIN
V
REF
R13
I
BIASV
Enabling
0.9 x V
REF
VCC
Power RESET
S
R
Q
Q
10%V
CC
R1
C
3
Figure 28. Typical Application Schematic for All Features

NCP4354ADR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Current & Power Monitors & Regulators SECONDARY SIDE SMPS OFF M
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