MAX1626/MAX1627
With high inductor values, the MAX1626/MAX1627 will
begin continuous-conduction operation at a lower frac-
tion of the full load (see
Detailed Description
). Low-value
inductors may be smaller and less expensive, but they
result in greater peak current overshoot due to current-
sense comparator propagation delay. Peak-current
overshoot reduces efficiency and could cause the exter-
nal components’ current ratings to be exceeded.
The inductor’s saturation and heating current ratings
must be greater than the peak switching current to pre-
vent overheating and core saturation. Saturation occurs
when the inductor’s magnetic flux density reaches the
maximum level the core can support, and inductance
starts to fall. The heating current rating is the maximum
DC current the inductor can sustain without overheating.
The peak switching current is the sum of the current limit
set by the current-sense resistor and overshoot during
current-sense comparator propagation delay.
1µs is the worst-case current-sense comparator propa-
gation delay.
Inductors with a core of ferrite, Kool Mu™, METGLAS™,
or equivalent, are recommended. Powder iron cores
are not recommended for use with high switching
frequencies. For optimum efficiency, the inductor wind-
ings’ resistance should be on the order of the current-
sense resistance. If necessary, use a toroid, pot-core,
or shielded-core inductor to minimize radiated noise.
Table 1 lists inductor types and suppliers for various
applications.
External Switching Transistor
The MAX1626/MAX1627 drive P-channel enhancement-
mode MOSFETs. The EXT output swings from GND to
the voltage at V+. To ensure the MOSFET is fully on,
use logic-level or low-threshold MOSFETs when the
input voltage is less than 8V. Tables 1 and 2 list recom-
mended suppliers of switching transistors.
Four important parameters for selecting a P-channel
MOSFET are drain-to-source breakdown voltage, cur-
rent rating, total gate charge (Q
g
), and R
DS(ON)
. The
drain-to-source breakdown voltage rating should be at
least a few volts higher than V+. Choose a MOSFET
with a maximum continuous drain current rating higher
than the peak current limit:
The Qg specification should be less than 100nC to
ensure fast drain voltage rise and fall times, and reduce
power losses during transition through the linear region.
Q
g
specifies all of the capacitances associated with
charging the MOSFET gate. EXT pin rise and fall times
vary with different capacitive loads, as shown in the
Typical Operating Characteristics
. R
DS(ON)
should be
as low as practical to reduce power losses while the
MOSFET is on. It should be equal to or less than the
current-sense resistor.
I
D(MAX LIM MAX
CS MAX
SENSE
I
V
R
)()
()
≥=
I =
V
R
VV 1s
L
PEAK
CS
CS
OUT
+
+−
()
×µ
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
10 ______________________________________________________________________________________
KOOL Mu is a trademark of Magnetics.
METGLAS is a trademark of Allied Signal.
PRODUCTION
METHOD
INDUCTORS CAPACITORS DIODES
CURRENT-SENSE
RESISTORS
MOSFETS
Surface Mount
AVX
TPS series
Sprague
595D series
Motorola
MBRS340T3
Nihon
NSQ series
Dale
WSL series
IRC
LRC series
Miniature
Through-Hole
Sumida
RCH875-470M (1.3A)
Sanyo
OS-CON series
low-ESR organic
semiconductor
IRC
OAR series
Motorola
Low-Cost
Through-Hole
CoilCraft
PCH-45-473 (3.4A)
Motorola
1N5817 to
1N5823
Motorola
TMOS power MOSFETs
Sumida
CDRH125-470 (1.8A)
CDRH125-220 (2.2A)
CoilCraft
DO3316-473 (1.6A)
DO3340-473 (3.8A)
Siliconix
Little Foot series
Motorola
medium-power
surface-mount products
Nichicon
PL series
low-ESR electrolytics
United Chemi-Con
LXF series
Table 1. Component Selection Guide
Diode Selection
The MAX1626/MAX1627’s high switching frequency
demands a high-speed rectifier. Schottky diodes, such
as the 1N5817–1N5822 family or surface-mount equiva-
lents, are recommended. Ultra-high-speed rectifiers
with reverse recovery times around 50ns or faster, such
as the MUR series, are acceptable. Make sure that the
diode’s peak current rating exceeds the peak current
limit set by R
SENSE
, and that its breakdown voltage
exceeds V+. Schottky diodes are preferred for heavy
loads due to their low forward voltage, especially in
low-voltage applications. For high-temperature applica-
tions, some Schottky diodes may be inadequate due to
their high leakage currents. In such cases, ultra-high-
speed rectifiers are recommended, although a Schottky
diode with a higher reverse voltage rating can often
provide acceptable performance.
Capacitor Selection
Choose filter capacitors to service input and output
peak currents with acceptable voltage ripple.
Equivalent series resistance (ESR) in the capacitor is a
major contributor to output ripple, so low-ESR capaci-
tors are recommended. Sanyo OS-CON capacitors are
best, and low-ESR tantalum capacitors are second
best. Low-ESR aluminum electrolytic capacitors are tol-
erable, but do not use standard aluminum electrolytic
capacitors.
Voltage ripple is the sum of contributions from ESR and
the capacitor value:
To simplify selection, assume initially that two-thirds of
the ripple results from ESR and one-third results from
capacitor value. Voltage ripple as a consequence of
ESR is approximated by:
Estimate input and output capacitor values for given
voltage ripple as follows:
where I
L
is the change in inductor current (around
0.5I
PEAK
under moderate loads).
These equations are suitable for initial capacitor selec-
tion; final values should be set by testing a prototype or
evaluation kit. When using tantalum capacitors, use
good soldering practices to prevent excessive heat
from damaging the devices and increasing their ESR.
Also, ensure that the tantalum capacitors’ surge-current
ratings exceed the start-up inrush and peak switching
currents.
Pursuing output ripple lower than the error compara-
tor’s hysteresis (0.5% of the output voltage) is not prac-
tical, since the MAX1626/MAX1627 will switch as
needed, until the output voltage crosses the hysteresis
threshold. Choose an output capacitor with a working
voltage rating higher than the output voltage.
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
ripple on V+ and CS, caused by the circuit’s switching
action. Use a low-ESR capacitor. Two smaller-value
low-ESR capacitors can be connected in parallel for
lower cost. Choose input capacitors with working volt-
age ratings higher than the maximum input voltage.
Place a surface-mount ceramic capacitor very close to
V+ and GND, as shown in Figure 7. This capacitor
bypasses the MAX1626/MAX1627, and prevents spikes
and ringing on the power source from obscuring the
C
LI
VV
C
LI
VV
V
VV
IN
L
RIPPLECIN IN
OUT
L
RIPPLECOUT OUT
IN
IN OUT
=
=
1
2
2
1
2
2
,
,
V
RIPPLE,ESR
()()R
ESR
I
PEAK
V
RIPPLE
≈+
,,
VV
RIPPLE ESR RIPPLE C
MAX1626/MAX1627
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
______________________________________________________________________________________ 11
Table 2. Component Suppliers
COMPANY PHONE FAX
(803) 946-0690
AVX USA or (803) 626-3123
(800) 282-4975
Coilcraft USA (847) 639-6400 (847) 639-1469
Coiltronics USA (516) 241-7876 (516) 241-9339
Dale USA (605) 668-4131 (605) 665-1627
International
USA (310) 322-3331 (310) 322-3332
Rectifier
IRC USA (512) 992-7900 (512) 992-3377
Motorola USA (602) 303-5454 (602) 994-6430
Nichicon USA (847) 843-7500 (847) 843-2798
Japan 81-7-5231-8461 81-7-5256-4158
Nihon USA (805) 867-2555 (805) 867-2698
Japan 81-3-3494-7411 81-3-3494-7414
Sanyo USA (619) 661-6835 (619) 661-1055
Japan 81-7-2070-6306 81-7-2070-1174
(408) 988-8000
Siliconix USA or (408) 970-3950
(800) 554-5565
Sprague USA (603) 224-1961 (603) 224-1430
Sumida USA (847) 956-0666 (847) 956-0702
Japan 81-3-3607-5111 81-3-3607-5144
United
USA (714) 255-9500 (714) 255-9400
Chemi-Con
MAX1626/MAX1627
current feedback signal and causing jitter. 0.47µF is
recommended. Increase the value as necessary in
high-power applications.
Bypass REF with 0.1µF. This capacitor should be
placed within 0.2 inches (5mm) of the IC, next to REF,
with a direct trace to GND (Figure 7).
Layout Considerations
High-frequency switching regulators are sensitive to PC
board layout. Poor layout introduces switching noise into
the current and voltage feedback signals, resulting in jit-
ter, instability, or degraded performance. The current-
sense resistor must be placed within 0.2 inches (5mm)
of the controller IC, directly between V+ and CS. Place
voltage feedback resistors (MAX1627) next to the FB pin
(no more than 0.2") rather than near the output. Place
the 0.47µF input and 0.1µF reference bypass capacitors
within 0.2 inches (5mm) of V+ and REF, and route
directly to GND. Figure 7 shows the recommended lay-
out and routing for these components.
High-power traces, highlighted in the
Typical Operating
Circuit
(Figure 1), should be as short and as wide as
possible. The supply-current loop (formed by C2, C3,
R
SENSE
, U1, L1, and C1) and commutation-current loop
(D1, L1, and C1) should be as tight as possible to
reduce radiated noise. Place the anode of the commuta-
tion diode (D1) and the ground pins of the input and
output filter capacitors close together, and route them to
a common “star-ground” point. Place components and
route ground paths so as to prevent high currents from
causing large voltage gradients between the ground pin
of the output filter capacitor, the controller IC, and the
reference bypass capacitor. Keep the extra copper on
the component and solder sides of the PC board, rather
than etching it away, and connect it to ground for use as
a pseudo-ground plane. Refer to the MAX1626
Evaluation Kit manual for a two-layer PC board example.
Stability and MAX1627 Feedback
Compensation
Use proper PC board layout and recommended exter-
nal components to ensure stable operation. In one-
shot, sequenced PFM DC-DC converters, instability is
manifested as “Motorboat Instability.” It is usually
caused by excessive noise on the current or voltage
feedback signals, ground, or reference, due to poor PC
board design or external component selection.
Motorboat instability is characterized by grouped
switching pulses with large gaps and excessive low-
frequency output ripple. It is normal to see some
grouped switching pulses during the transition from
discontinuous to continuous current mode. This effect
is associated with small gaps between pulse groups
and output ripple similar to or less than that seen dur-
ing no-load conditions.
Instability can also be caused by excessive stray capaci-
tance on FB when using the MAX1627. Compensate for
this by adding a 0pF to 330pF feed-forward capacitor
across the upper feedback resistor (R2 in Figure 5).
MAX1626/MAX1627 vs.
MAX1649/MAX1651 vs.
MAX649/MAX651
The MAX1626/MAX1627 are specialized, third-genera-
tion upgrades to the MAX649/MAX651 step-down con-
trollers. They feature improved efficiency, a reduced
current-sense threshold (100mV), soft-start, and a
100% duty cycle for lowest dropout. The MAX649/
MAX651 have a two-step (210mV/110mV) current-
sense threshold. The MAX1649/MAX1651 are second-
generation upgrades with a 96.5% maximum duty cycle
for improved dropout performance and a reduced cur-
rent-sense threshold (110mV) for higher efficiency,
especially at low input voltages. The MAX1649/
MAX1651 are preferable for special applications where
a 100% duty cycle is undesirable, such as flyback and
SEPIC circuits.
Since the MAX1626’s pinout is similar to those of the
MAX649 and MAX1649 family parts, the MAX1626 can
be substituted (with minor external component value
changes) into fixed-output mode applications, provided
the PC board layout is adequate. The MAX1627 can
also be substituted when MAX649 or MAX1649 family
parts are used in adjustable mode, but the feedback
resistor values must be changed, since the MAX1627
has a lower reference voltage (1.3V vs. 1.5V). Reduce
the current-sense resistor value by 50% when substitut-
ing for the MAX649 or MAX651.
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
12 ______________________________________________________________________________________
MAX1626
C
REF
C
V+ BYPASS
4x
SCALE
R
SENSE
Figure 7. Recommended Placement and Routing of the
Current-Sense Resistor, 0.1µF Reference, and 0.47µF Input
Bypass Capacitors

MAX1627ESA

Mfr. #:
Manufacturer:
Description:
Switching Controllers 5/3.3V or Adjustable 100% Duty Cycle
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union