2005 Microchip Technology Inc. DS21893B-page 13
MCP73861/2
4.0 DEVICE OVERVIEW
The MCP7386X family of devices are highly advanced
linear charge management controllers. Refer to the
functional block diagram. Figure 4-2 depicts the opera-
tional flow algorithm from charge initiation to
completion and automatic recharge.
4.1 Charge Qualification and
Preconditioning
Upon insertion of a battery or application of an external
supply, the MCP7386X family of devices automatically
performs a series of safety checks to qualify the
charge. The input source voltage must be above the
Undervoltage Lockout (UVLO) threshold, the enable
pin must be above the logic-high level and the cell tem-
perature must be within the upper and lower thresh-
olds. The qualification parameters are continuously
monitored. Deviation beyond the limits automatically
suspends or terminates the charge cycle. The input
voltage must deviate below the undervoltage lockout
stop threshold for at least one clock period to be con-
sidered valid.
Once the qualification parameters have been met, the
MCP7386X initiates a charge cycle. The charge status
output is pulled low throughout the charge cycle (see
Table 5-1 for charge status outputs). If the battery
voltage is below the preconditioning threshold (V
PTH
)
the MCP7386X preconditions the battery with a trickle-
charge. The preconditioning current is set to approxi-
mately 10% of the fast charge regulation current. The
preconditioning trickle-charge safely replenishes
deeply depleted cells and minimizes heat dissipation
during the initial charge cycle. If the battery voltage has
not exceeded the preconditioning threshold before the
preconditioning timer has expired, a fault is indicated
and the charge cycle is terminated.
4.2 Constant Current Regulation –
Fast Charge
Preconditioning ends, and fast charging begins, when
the battery voltage exceeds the preconditioning thresh-
old. Fast charge regulates to a constant current (I
REG
),
which is set via an external resistor connected to the
PROG pin. Fast charge continues until the battery volt-
age reaches the regulation voltage (V
REG
), or the fast
charge timer expires; in which case, a fault is indicated
and the charge cycle is terminated.
4.3 Constant Voltage Regulation
When the battery voltage reaches the regulation volt-
age (V
REG
), constant voltage regulation begins. The
MCP7386X monitors the battery voltage at the V
BAT
pin. This input is tied directly to the positive terminal of
the battery. The MCP7386X selects the voltage regula-
tion value based on the state of the V
SET
. With V
SET
tied to V
SS
, the MCP73861 and MCP73862 regulate to
4.1V and 8.2V, respectively. With V
SET
tied to V
DD
, the
MCP73861 and MCP73862 regulate to 4.2V and 8.4V,
respectively.
4.4 Charge Cycle Completion and
Automatic Re-Charge
The MCP7386X monitors the charging current during
the Constant-voltage regulation mode. The charge
cycle is considered complete when the charge current
has diminished below approximately 8% of the
regulation current (I
REG
) or the elapsed timer has
expired.
The MCP7386X automatically begins a new charge
cycle when the battery voltage falls below the recharge
threshold (V
RTH
), assuming all the qualification
parameters are met.
4.5 Thermal Regulation
The MCP7386X family limits the charge current based
on the die temperature. Thermal regulation optimizes
the charge cycle time while maintaining device reliabil-
ity. If thermal regulation is entered, the timer is automat-
ically slowed down to ensure that a charge cycle will
not terminate prematurely. Figure 4-1 depicts the
thermal regulation profile.
FIGURE 4-1: Typical Maximum Charge
Current vs. Die Temperature.
4.6 Thermal Shutdown
The MCP7386X family suspends charge if the die tem-
perature exceeds 155°C. Charging will resume when
the die temperature has cooled by approximately 10°C.
The thermal shutdown is a secondary safety feature in
the event that there is a failure within the thermal
regulation circuitry.
0
200
400
600
800
1000
1200
1400
0 20 40 60 80 100 120 14
0
Die Temperature (° C)
Maximum Charge Current (mA)
Minimum
Maximum
MCP73861/2
DS21893B-page 14 2005 Microchip Technology Inc.
FIGURE 4-2: Operational Flow Algorithm.
Preconditioning Mode
Charge Current = I
PREG
Reset Safety Timer
Yes
Initialize
No
Yes
V
BAT
> V
PTH
STAT1 = On
V
BAT
> V
PTH
Yes
V
DD
< V
UVLO
No
No
Safety Timer
Yes
Temperature OK
No
STAT1 = Off
Safety Timer Suspended
Charge Current = 0
Fault
Charge Current = 0
Reset Safety Timer
or EN Low
No
STAT1 = Off
Constant-Current
Charge Current = I
REG
Reset Safety Timer
V
BAT
= V
REG
No
No
Safety Timer
Yes
Temperature OK
Constant-Voltage Mode
Output Voltage = V
REG
I
OUT
< I
TERM
Yes
V
BAT
< V
RTH
Elapsed Timer
Charge Termination
Charge Current = 0
Reset Safety Timer
No
STAT1 = Flashing
Yes
Yes
Temperature OK
No
STAT1 = Flashing
Safety Timer Suspended
Charge Current = 0
Yes
Yes
V
DD
< V
UVLO
or EN Low
No
Yes
Yes
Temperature OK
No
STAT1 = Off
Charge Current = 0
Yes
No
STAT1 = Off
V
DD
> V
UVLO
Mode
Expired
Expired
No
STAT1 = Off
Safety Timer Suspended
Charge Current = 0
EN High
Expired
Note 1: The qualification parameters are continuously
monitored throughout the charge cycle. Refer to
Section 4.1, “Charge Qualification and
Preconditioning”, for details.
Note 2: The charge current will be scaled based on the
die temperature during thermal regulation. Refer
to Section 4.5, “Thermal Regulation”, for
details.
NOTE 1
NOTE 1
STAT2 = OnSTAT2 = Flashing
STAT2 = Off
STAT2 = Flashing
STAT2 = Off
NOTE 2
STAT2 = Flashing
STAT2 = Off
2005 Microchip Technology Inc. DS21893B-page 15
MCP73861/2
5.0 DETAILED DESCRIPTION
5.1 Analog Circuitry
5.1.1 BATTERY MANAGEMENT INPUT
SUPPLY (V
DD1
, V
DD2
)
The V
DD
input is the input supply to the MCP7386X.
The MCP7386X automatically enters a Power-down
mode if the voltage on the V
DD
input falls below the
undervoltage lockout voltage (V
STOP
). This feature
prevents draining the battery pack when the V
DD
supply is not present.
5.1.2 PROG INPUT
Fast charge current regulation can be scaled by placing
a programming resistor (R
PROG
) from the PROG input
to V
SS
. Connecting the PROG input to V
SS
allows for a
maximum fast charge current of 1.2A, typically. The
minimum fast charge current is 100 mA, set by letting
the PROG input float. The following formula calculates
the value for R
PROG
:
The preconditioning trickle-charge current and the
charge termination current are scaled to approximately
10% and 8% of I
REG
, respectively.
5.1.3 CELL TEMPERATURE SENSOR
BIAS (THREF)
A 2.5V voltage reference is provided to bias an external
thermistor for continuous cell temperature monitoring
and prequalification. A ratio metric window comparison
is performed at threshold levels of V
THREF
/2 and
V
THREF
/4.
5.1.4 CELL TEMPERATURE SENSOR
INPUT (THERM)
The MCP73861 and MCP73862 continuously monitor
temperature by comparing the voltage between the
THERM input and V
SS
with the upper and lower
temperature thresholds. A negative or positive temper-
ature coefficient, NTC or PTC thermistor and an exter-
nal voltage-divider typically develop this voltage. The
temperature sensing circuit has its own reference to
which it performs a ratio metric comparison. Therefore,
it is immune to fluctuations in the supply input (V
DD
).
The temperature-sensing circuit is removed from the
system when V
DD
is not applied, eliminating additional
discharge of the battery pack.
Figure 6-1 depicts a typical application circuit with
connection of the THERM input. The resistor values of
R
T1
and R
T2
are calculated with the following
equations.
For NTC thermistors:
For PTC thermistors:
Applying a voltage equal to V
THREF
/3 to the THERM
input disables temperature monitoring.
5.1.5 TIMER SET INPUT (TIMER)
The TIMER input programs the period of the safety
timers by placing a timing capacitor (C
TIMER
) between
the TIMER input pin and V
SS
. Three safety timers are
programmed via the timing capacitor.
The preconditioning safety timer period:
The fast charge safety timer period:
And, the elapsed time termination period:
The preconditioning timer starts after qualification and
resets when the charge cycle transitions to the fast
charge, Constant-current mode. The fast charge timer
and the elapsed timer start after the MCP7386X
transitions from preconditioning. The fast charge timer
resets when the charge cycle transitions to the
Constant-voltage mode. The elapsed timer will expire
and terminate the charge if the sensed current does not
diminish below the termination threshold.
During thermal regulation, the timer is slowed down
proportional to the charge current.
R
PROG
13.2 11 I
REG
×
12 I
REG
× 1.2
----------------------------------------
=
where:
I
REG
is the desired fast charge current in
amps
R
PROG
is in k.
R
T1
2R
COLD
R
HOT
××
R
COLD
R
HOT
----------------------------------------------
=
R
T2
2R
COLD
R
HOT
××
R
COLD
3R×
HOT
----------------------------------------------
=
R
T1
2R
COLD
R
HOT
××
R
HOT
R
COLD
----------------------------------------------
=
R
T2
2R
COLD
R
HOT
××
R
HOT
3R×
COLD
----------------------------------------------
=
Where:
R
COLD
and R
HOT
are the thermistor
resistance values at the temperature window
of interest.
t
PRECON
C
TIMER
0.1µF
-------------------
1.0Hour× s=
t
FAST
C
TIMER
0.1µF
-------------------
1.5Hours×=
t
TERM
C
TIMER
0.1µF
-------------------
3.0Hours×=

MCP73861-I/SLG

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IC CONTROLLER LI-ION 4.1V 16SOIC
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