114-2134
Rev F
The circumferential crimp alignment knurl and asterisk alignment mark featured on each wire barrel of the
splice indicates the direction that the splice should be placed in the dies when crimping the splice.
NOTE
Copper wire has a greater electrical conductivity, density, and weight than aluminum wire of the same size. Because of this
differentiation, there is a down size difference from an aluminum to copper wire. Size differences are given in Figure 2.
2. REFERENCE MATERIAL
2.1. Revision Summary
Deleted artwork and table information in Figure 6 and added NOTE for clarification.
2.2. Customer Assistance
Reference Product Base Part Number 277147 and Product Code 3015 are representative of COPALUM sealed
terminals and splices. Use of these numbers will identify the product line and help you to obtain product and
tooling information when visiting
www.te.com or calling the number at the bottom of page 1.
2.3. Drawings
Customer drawings for product part numbers are available from
www.te.com. Information contained in the
customer drawing takes priority.
2.4. Specifications
Product Specifications (108-series) provide product performance and test results. Product specifications that
pertain to this product are:
108-11011 Sealed COPALUM Terminals and Splices, Aluminum Wire
108-11011-1 Sealed COPALUM Terminals and Splices, Copper Wire
108-11011-2 Sealed COPALUM 90-Degree Flag Terminal, Aluminum Wire
108-11011-3 Sealed COPALUM Transitional Butt Splices, Copper and Aluminum Wire
2.5. Publications
Publications developed by SAE International available for this product are:
SAE AS70991 Terminals: Lug and Splice, Crimp Style, Aluminum, For Aluminum Aircraft Wire
SAE AS22759 Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
2.6. Instructional Material
Instruction sheets (408-series) provide product assembly instructions or tooling setup and operation procedures
and customer manuals (409-series) provide machine setup and operating procedures. Instructional material
that pertain to this product are:
408-2281 Crimping Die Assemblies for COPALUM Sealed Terminals and Splices
408-2453 Hydraulic Crimping Head 69066
408-7424 Checking Terminal Crimp Height or Gaging Die Closure
408-8909 Inspection and Servicing Hydraulic Crimping Heads 1752787-1 and 1752877-1
408-8914 Hydraulic Crimping Head 1752787-1
408-8956 Hydraulic Crimping Head 1752877-1
408-9535 Hydraulic Crimping Head 58422-1
409-1950 Heavy-Duty Electric Hydraulic Pumps 69120-1 and 69120-2
409-5860 Hydraulic Hand Pump 314979-1
409-10081 Electric Hydraulic Pumps 1804700-1 and -2
3. REQUIREMENTS
3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.