696912-1

114-2134
Rev F
4 of 6
WIRE SIZE
INSULATION LAYER STRIP
LENGTH (±1.59 [1/16])
ALUMINUM
COPPER
mm
2
AWG
CMA
mm
2
AWG
CMA
3 OR MORE
1 OR 2
8.60
8
16,564
4.80
10
9,354
22.23 [7/8]
11.11 [7/16]
14.60
6
28,280
8.80
8
16,983
22.23 [7/8]
12.70 [1/2]
21.90
4
42,420
13.80
6
26,818
25.40 [1]
17.45 [11/16]
35.00
2
67,872
22.00
4
42,615
31.75 [1 ¼]
19.10 [3/4]
55.50
1/0
107,464
34.30
2
66,500
2.54 [1 9/32]
25.40 [1]
71.30
2/0
138,168
53.90
1/0
104,500
34.93 [1 3/8]
25.40 [1]
87.20
3/0
168,872
68.60
2/0
133,000
34.93 [1 3/8]
25.40 [1]
110.94
4/0
214,928
85.94
3/0
166,500
34.93 [1 3/8]
25.40 [1]
Figure 3 (end)
3.4. Crimp Criteria
The terminal or splice must be properly placed in the die assembly to achieve a quality crimp. Placement is
described in the instruction sheet for the die assembly.
The crimp applied to the terminal or splice is accomplished in three stages during the crimping cycle: (1)
primary, (2) transition, and (3) seal, as shown in Figure 4.
Figure 4
The following information must be used to check that the crimp is properly applied.
A. Crimp Inspection Mark
The crimp inspection mark (created by the die assembly) on the terminal or splice can be used as a visual
indicator of an acceptable termination, but it does not indicate that the crimp is not acceptable. If the crimp
inspection mark is centered in the crimp area and is evenly and distinctly formed, the crimp is considered
properly applied; however, if it is not, and (1) the proper terminal or splice and die combination according
to the wire size was used (2) the dies fully bottom during the crimping cycle, and (3) the die assembly
conforms to a gage inspection, the crimp can be considered acceptable. Refer to Figure 5.
NOTE
Gage inspection is described in the instruction sheet for the die assembly.
B. Crimp Location
For terminals, the distance between the heel of the terminal and the crimp must be no more than the
dimension given in Figure 5.
114-2134
Rev F
5 of 6
C. Straightness
The crimped terminal or splice must be within the degree of straightness provided in Figure 5.
D. Crimp Flash
Wire barrel flash that results from the crimping process must not exceed the limits provided in Figure 5.
Figure 5
3.5. Strain Relief
A properly inserted wire will have a portion of the insulation inside the wire barrel of the terminal or splice.
When the terminal or splice is crimped, the end of the wire barrel will form around the insulation to seal and
provide strain relief for the terminated wire.
3.6. Mounting Hardware
The fasteners used to secure the ring tongue terminals must be in accordance with the user’s specification.
3.7. Mating and Alignment
The copper tongue terminals should be mated to copper bus bars. They must not be mated to incompatible,
dissimilar metals without appropriate interface treatment.
4. QUALIFICATION
No outside agency qualifying support was defined at the time of publication of this specification.
5. TOOLING
These terminals and splices are designed to be terminated using crimping dies, crimping heads, and hydraulic
power units. The die assembly chosen will depend on the wire size and type. See Instruction Sheet 408-2281
for part number to die assembly to crimp head combinations. Catalog 1654519 will provide information for
selecting pump and crimping head combinations.
114-2134
Rev F
6 of 6
6. VISUAL AID
The illustration below shows a typical application of this product. This illustration should be used by production
personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be
inspected using the information in the preceding pages of this specification and in the instructional material
shipped with the product or tooling.
Figure 6. VISUAL AID

696912-1

Mfr. #:
Manufacturer:
TE Connectivity / AMP Connectors
Description:
Heavy Duty Power Connectors COPALUM SLD BRZD R 4/0AL 90
Lifecycle:
New from this manufacturer.
Delivery:
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