J2007001L003

CP Converter Shelf - Quick Start Guide
Document 850033106 r04 2015 April
1
Shelf: J2007001 L014 CC109157657
DC input from left and right
L015 150042727
DC input from left only
Converters: CP2000DC54PEZ CC109162104
CP2500DC54PEZ CC109170528
Controller: CP841_3C3R CC109145331
CP Converter Shelf System –48V
Quick Start Guide
GE
Critical Power
No vertical spacing is required, allow a minimum 2 inch clearance at back of shelf for rectifier airflow.
Refer to Compact Power Line (CPL) Brochure for details and accessories.
Step 2 - Connect Chassis Ground
Some applications may rely on frame mounting screws for shelf
ground omitting the chassis ground cable.
Minimum 6 AWG wire is recommended.
Lugs - 1/4” on 5/8” centers (not provided).
Torque to 65 in-lb (7.3 Nm) - 7/16” socket.
Step 1 - Mount Shelf
1. Reposition mounting ears as required - 8 screws each.
Torque to 25 in-lb (2.8Nm) - Phillips screwdriver.
2. Attach shelf to the frame using a minimum of four screws (two
on each side) - 12-24 (provided).
Torque to 35 in-lb (4Nm) - 5/16” socket.
Chassis
Ground
Output Return (Ground)
-48V Output
DC Inputs - Converter Inputs
POS NEG NEG POS
1
2
4
3
Step 3 - Connect -48V Output and Output Return
Lugs - 1/4” on 5/8” centers (not provided).
Torque to 65 in-lb (7.3 Nm) - 7/16” socket.
Step 4 - Connect DC Inputs

Feed each input from 80A breaker (shelf rating limited)
Lugs - 1/4” on 5/8” centers (not provided).
Torque to 65 in-lb (7.3 Nm) - 7/16” socket
CAUTION: Verify DC Input voltage and polarity with a voltmeter
before proceeding.
Note: Input Feed Returns must be externally connected to DC
Reference (CO) ground.
Tools required:
Wire cutters and strippers Torque wrench - 0-65 in-lb (0-10Nm)
Cable crimpers Sockets - 5/16”, 7/16, etc.
Screwdrivers - Philips #1 and #2, Flat small
L014 shown
(L015 has all DC input feeds from the right as viewed from the rear)
CP Converter Shelf - Quick Start Guide
Document 850033106 r04 2015 April
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J1 Alarms and Inputs - page 4
J4 1-Wire Battery Temp and Voltage Monitor
J5 LAN Port
J2 External Alarm Inputs - page 4
J7 External Distribution Shelf.- page 4
RS-232 Craft port
Step 5 - Set Jumpers - LAN Port and Relay per Galaxy Pulsar Edge Controller Quick Start Guide
Signal Connections
Step 6 - Install Controller per Galaxy Pulsar Edge Controller Quick Start Guide
Connectors are on rear.
1. J1-2 Alarms and Inputs - Connect to office alarms and signals.
See Information: Alarm Connections for Details
2. J5 LAN - Connect to Ethernet network.
3. J7 DIST - Connect to external distribution - if present.
Step 7 - Install Signal and Communications Cables
1. Connect 1-Wire Battery Temp and Voltage Monitor to J3
Step 8 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge Controller Quick Start Guide - Optional
Step 9 - Install Converter s
Latch
1. Slide converter into its slot approximately 3/4 of the way.
2. Open the faceplate by sliding the faceplate latch to the left until the faceplate releases and
swings outward.
3. Slide the unit into the slot until it engages with the back of the shelf. Swing the faceplate closed
to fully seat the converter. Verify the faceplate is latched.
Step 10 - Initial Start Up
Verify that all AC, DC and Alarm connections are complete and secure. Turn on AC input breakers. If there are no alarms, make required
adjustments to the default settings on the controller for this installation.
Step 11 - Configure Controller per Galaxy Pulsar Edge Controller Quick Start Guide
Verify and edit controller basic configuration parameters per site engineering instructions.
CP Converter Shelf - Quick Start Guide
Document 850033106 r04 2015 April
1
Connector J1 - Controller Variants
Pin
Color
0I5R_D - 5 Alarm
Relays
3C3R - 3 Alarm
Relays,
9C0R_USB - 9 Inputs Color All
1
BK
Output: R3 = Rtn Input: PBT/TR Input: PBT/TR
Y
Input: SPD Fail
2
BR
Output: R2 = Rtn Input: Hi Ext. Temp. Input: Hi Ext. Temp.
S
--
3
R
Output: R1 = Rtn Output: R1 = Rtn Input: Low Ext. Temp.
O
Input: AUX MAJ
4
O
Output: PMN Rtn Output: PMN Rtn Input: Fan Fail
V
Input: Air Cond. Fail
5
Y
Output: PMJ Rtn Output: PMJ Rtn Input: Hydrogen Present
W
Input: Door Open
6
G
Output: R3 = ACF Input: RTNS Input: Returns
BL
-48V
7
BL
Output: R2 = RFA Input: Cust. Alrm 1 Input: Cust. Alrm 1
BR
-48V
8
V
Output: R1 = BD Output: R1 = BD Input: Cust. Alrm 2
BK
-48V
9
S
Output: PMN Output: PMN Input: Cust. Alrm 3
10
W
Output: PMJ Output: PMJ Input: Cust. Alrm 4
J2 - All Controllers
Controller
Information: Alarm Connections
See the Compact Power Line Brochure for details.
Alarm connections are on the rear of the shelf - J1 is Alarm Outputs and J2 is Alarm Inputs.
Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.
J1:
1. Includes a mixture of Alarm Inputs and / or Alarm Outputs de-
pending on the controller model.
2. Connector Part:
Cvilux HDR10-CP35H
Alarm Inputs:
1. “dry” contacts, apply no voltage.
2. Return for all alarm inputs is pin 6.
Alarm Outputs: relays contacts.
J2:
1. Includes 4 Alarm Inputs.
2. Connector Parts: Molex
39-01-2086 Housing
39-00-0087 Contacts
Alarm Inputs:
1. Contact closures or opens to -48V.
2. Pins 6, 7, and 8 provide -48V for these alarm inputs.
Information: Connections - External Distribution - J7
J7 Pin Wire Color Description
1 BK FAJ
2 BR Coil Rtn
3 R LVD_NC
4 O LVD_NO
5 Y Shunt -
6 G OS
7 BL Coil 1
8 V Coil 2
9 S LVD Status Return
10 W Shunt +
J7:
1. Connector P/N
Cvilux HDR10-CP35H
3

J2007001L003

Mfr. #:
Manufacturer:
ABB Embedded Power
Description:
Switching Power Supplies 2725 Watts Single AC Shelf
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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