LT3511
10
3511fc
APPLICATIONS INFORMATION
TRANSFORMER DESIGN CONSIDERATIONS
Successful application of the LT3511 relies on proper
transformer specification and design. Carefully consider
the following information in addition to the traditional
guidelines associated with high frequency isolated power
supply transformer design.
Linear Technology has worked with several leading mag-
netic component manufacturers to produce pre-designed
flyback transformers for use with the LT3511. Table 1
shows the details of these transformers.
Table 1. Predesigned Transformers
TRANSFORMER
PART NUMBER L
PRI
(μH) LEAKAGE (μH) N
P
:N
S
:N
B
ISOLATION (V)
SATURATION
CURRENT (mA) VENDOR
TARGET
APPLICATIONS
750311558 300 1.5 4:1:1 1500 500 Würth Elektronik 48V to 5V, 0.3A
24V to 5V, 0.2A
12V to 5V, 0.13A
48V to 3.3V, 0.33A
24V to 3.3V, 0.28A
12V to 3.3V, 0.18A
750311019 400 5 6:1:2 1500 750 Würth Elektronik 24V to 5V, 0.26A
12V to 5V, 0.17A
48V to 3.3V, 0.43A
24V to 3.3V, 0.35A
12V to 3.3V, 0.2A
750311659 300 2 1:1:0.2 1500 560 Würth Elektronik 48V to 24V, 0.07A
750311660 350 3 2:1:0.33 1500 520 Würth Elektronik 48V to 15V, 0.1A
48V to 12V, 0.12A
24V to 15V, 0.09A
12V to 15V, 0.045A
750311838 350 3 2:1:1 1500 520 Würth Elektronik 48V to ±15V, 0.05A
48V to ±12V, 0.06A
24V to ±15V, 0.045A
750311963 200 0.4 1:5:5 1500 650 Würth Elektronik 12V to ±70V, 0.004A
12V to ±100V, 0.003A
12V to ±150V, 0.002A
750311966 120 0.45 1:5:0.5 1500 900 Würth Elektronik 12V to +120V and
–12V, 0.002A
10396-T024 300 2.0 4:1:1 1500 500 Sumida 48V to 5V, 0.3A
24V to 5V, 0.2A
12V to 5V, 0.13A
48V to 3.3V, 0.33A
24V to 3.3V, 0.28A
12V to 3.3V, 0.18A
10396-T026 300 2.5 6:1:2 1500 500 Sumida 24V to 5V, 0.26A
12V to 5V, 0.17A
48V to 3.3V, 0.43A
24V to 3.3V, 0.35A
12V to 3.3V, 0.2A
01355-T057 250 2.0 1:1:0.2 1500 500 Sumida 48V to 24V, 0.07A
10396-T022 300 2.0 2:1:0.33 1500 500 Sumida 48V to 15V, 0.1A
48V to 12V, 0.12A
24V to 15V, 0.09A
12V to 15V, 0.045A
10396-T028 300 2.5 2:1:1 1500 500 Sumida 48V to ±15V, 0.05A
48V to ±12V, 0.06A
24V to ±15V, 0.045A
LT3511
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APPLICATIONS INFORMATION
Turns Ratio
Note that when using an R
FB
/R
REF
resistor ratio to set
output voltage, the user has relative freedom in selecting
a transformer turns ratio to suit a given application. In
contrast, the use of simple ratios of small integers, e.g.,
1:1, 2:1, 3:2, provides more freedom in setting total turns
and mutual inductance.
Typically, choose the transformer turns to maximize avail-
able output power. For low output voltages (3.3V or 5V), a
N:1 turns ratio can be used with multiple primary windings
relative to the secondary to maximize the transformers
current gain (and output power). However, remember that
the SW pin sees a voltage that is equal to the maximum
input supply voltage plus the output voltage multiplied by
the turns ratio. In addition, leakage inductance will cause
a voltage spike (V
LEAKAGE
) on top of this reflected voltage.
This total quantity needs to remain below the absolute
maximum rating of the SW pin to prevent breakdown of
the internal power switch. Together these conditions place
an upper limit on the turns ratio, N, for a given application.
Choose a turns ratio low enough to ensure:
N <
150V – V
IN(MAX)
–V
LEAKAGE
V
OUT
+ V
F
For larger N:1 values, choose a transformer with a larger
physical size to deliver additional current. In addition,
choose a large enough inductance value to ensure that
the off-time is long enough to measure the output voltage.
For lower output power levels, choose a 1:1 or 1:N trans-
former for the absolute smallest transformer size. A 1:N
transformer will minimize the magnetizing inductance
(and minimize size), but will also limit the available output
power. A higher 1:N turns ratio makes it possible to have
very high output voltages without exceeding the breakdown
voltage of the internal power switch.
The turns ratio is an important element in the isolated
feedback scheme. Make sure the transformer manufacturer
guarantees turns ratio accuracy within ±1%.
Saturation Current
The current in the transformer windings should not ex-
ceed its rated saturation current. Energy injected once the
core is saturated will not be transferred to the secondary
and will instead be dissipated in the core. Information on
saturation current should be provided by the transformer
manufacturers. Table 1 lists the saturation current of the
transformers designed for use with the LT3511.
Primary Inductance Requirements
The LT3511 obtains output voltage information from the
reflected output voltage on the switch pin. The conduction
of secondary winding current reflects the output voltage
on the primary. The sampling circuitry needs a minimum
of 400ns to settle and sample the reflected output voltage.
In order to ensure proper sampling, the secondary winding
needs to conduct current for a minimum of 400ns. The
following equation gives the minimum value for primary-
side magnetizing inductance:
L
PRI
t
OFF(MIN)
•N
PS
•V
OUT
+ V
F
()
I
PEAK(MIN)
t
OFF(MIN)
= 400ns
I
PEAK(MIN)
= 55mA
In addition to the primary inductance requirement for
sampling time, the LT3511 has internal circuit constraints
that prevent the switch from staying on for less than 100ns.
If the inductor current exceeds the desired current limit
during that time, oscillation may occur at the output as
the current control loop will lose its ability to regulate.
The following equation, based on maximum input voltage,
must also be followed in selecting primary-side magnetiz-
ing inductance:
L
PRI
t
ON(MIN)
•V
IN(MAX)
I
PEAK(MIN)
t
ON(MIN)
= 100ns
I
PEAK(MIN)
= 55mA
LT3511
12
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Leakage Inductance and Clamp Circuits
Transformer leakage inductance (on either the primary or
secondary) causes a voltage spike to appear at the primary
after the output switch turns off. This spike is increasingly
prominent at higher load currents where more stored en-
ergy must be dissipated. When designing an application,
adequate margin should be kept for the effect of leakage
voltage spikes. In most cases the reflected output voltage
on the primary plus V
IN
should be kept below 100V. This
leaves at least 50V of margin for the leakage spike across
line and load conditions. A larger voltage margin will be
needed for poorly wound transformers or for excessive
leakage inductance. Figure 5 illustrates this point. Minimize
transformer leakage inductance.
A clamp circuit is recommended for most applications.
Two circuits that can protect the internal power switch
include the RCD (resistor-capacitor-diode) clamp and the
DZ (diode-Zener) clamp. The clamp circuits dissipate the
stored energy in the leakage inductance. The DZ clamp
is the recommended clamp for the LT3511. Simplicity of
design, high clamp voltages, and low power levels make the
DZ clamp the preferred solution. Additionally, a DZ clamp
ensures well defined and consistent clamping voltages.
Figure 5 shows the clamp effect on the switch waveform
and Figure 6 shows the connection of the DZ clamp.
<100V
<140V
<150V
V
SW
t
OFF
> 400ns
with Clamp
TIME
t
SP
< 150ns
3511 F05
<100V
<150V
V
SW
V
LEAKAGE
t
OFF
> 400ns
without Clamp
TIME
t
SP
< 150ns
Figure 5. Maximum Voltages for SW Pin Flyback Waveform
3511 F06
L
S
D
Z
Figure 6. DZ Clamp
Proper care must be taken when choosing both the diode
and the Zener diode. Schottky diodes are typically the best
choice, but some PN diodes can be used if they turn on
fast enough to limit the leakage inductance spike. Choose
a diode that has a reverse-voltage rating higher than the
maximum switch voltage. The Zener diode breakdown
voltage should be chosen to balance power loss and switch
voltage protection. The best compromise is to choose the
largest voltage breakdown. Use the following equation to
make the proper choice:
V
ZENER(MAX)
≤ 150V – V
IN(MAX)
For an application with a maximum input voltage of 72V,
choose a 68V V
ZENER
which has V
ZENER(MAX)
at 72V, which
will be below the 78V maximum.
The power loss in the clamp will determine the power rat-
ing of the Zener diode. Power loss in the clamp is highest
APPLICATIONS INFORMATION

LT3511IMS#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Mono Hi V Iso Fly Conv
Lifecycle:
New from this manufacturer.
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