AL9910/ AL9910A/ AL9910-5/ AL9910-5A
Document number: DS35103 Rev. 9 - 2
7 of 15
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May 2014
© Diodes Incorporated
A
L9910/ AL9910A/ AL9910-5/ AL9910A-5
Application Information
The AL9910 is very versatile and is capable of operating in isolated or non-isolated topologies. It can also be made to operate in continuous as
well as discontinuous conduction mode.
Figure 1 Functional Block Diagram
The AL9910 contains a high voltage LDO (see Figure 1) the output of the LDO provides a power rail to the internal circuitry including the gate
driver. A UVLO on the output of the LDO prevents incorrect operation at low input voltage to the V
IN
pin.
In a non-isolated Buck LED driver when the gate pin goes high the external power MOSFET Q1 is turned on causing current to flow through the
LEDs, inductor (L1) and current sense resistor (R
SENSE
). When the voltage across R
SENSE
exceeds the current sense pin threshold the external
MOSFET Q1 is turned off. The stored energy in the inductor causes the current to continue to flow through the LEDs via diode D1.
The AL9910’s LDO provides all power to the rest of the IC including Gate drive this removes the need for large high power start-up resistors. This
means that operate correctly it requires around 0.5mA from the high voltage power rail. The LDO can also be used to supply up to 1mA to external
circuits.
The AL9910 operates and regulates by limiting the peak current of the external MOSFET; the peak current sense threshold is nominally set at
250mV.
The same basic operation is true for isolated topologies, however in these the energy stored in the transformer delivers energy to LEDs during the
off-cycle of the external MOSFET.
Design Parameters
Setting the LED Current
In the non-isolated buck converter topology, figure 1, the average LED current is not the peak current divided by 2 - however, there is a certain
error due to the difference between the peak and the average current in the inductor. The following equation accounts for this error:
()
))I*5.0(I
mV250
R
RIPPLELED
SENSE
+
=
.
250mV
LD
V
DD
LDO
V
IN
OTP
PWM_D
GND
7.5/10V
OSC
S
RO
R
OSC
GATE
CS
100k
V
DD
V
IN
R
SENSE
AL9910/AL9910A
250mV
LD
V
DD
LDO
V
IN
OTP
PWM_D
GND
7.5/10V
OSC
S
RO
R
OSC
GATE
CS
100k
V
DD
V
IN
R
SENSE
AL9910/AL9910A
AL9910/ AL9910A/ AL9910-5/ AL9910-5A
Document number: DS35103 Rev. 9 - 2
8 of 15
www.diodes.com
May 2014
© Diodes Incorporated
A
L9910/ AL9910A/ AL9910-5/ AL9910A-5
Applications Information (cont.)
Setting Operating Frequency
The AL9910 is capable of operating over a 25 and 300 kHz switching frequency range. The switching frequency is programmed by connecting an
external resistor between R
OSC
pin and ground. The corresponding oscillator period is:
t
OSC
=
25
22R
osc
+
µs with R
OSC
in kΩ
The switching frequency is the reciprocal of the oscillator period. Typical values for R
OSC
vary from 75kΩ to 1MΩ
When driving smaller numbers of LEDs, care should be taken to ensure that t
ON
> t
BLANK
. The simplest way to do this is to reduce/limit the
switching frequency by increasing the R
OSC
value. Reducing the switching frequency will also improve the efficiency.
When operating in buck mode the designer must keep in mind that the input voltage must be maintained higher than 2 times the forward voltage
drop across the LEDs. This limitation is related to the output current instability that may develop when the AL9910 operates at a duty cycle greater
than 0.5. This instability reveals itself as an oscillation of the output current at a sub-harmonic (SBO) of the switching frequency.
The best solution is to adopt the so-called constant off-time operation as shown in Figure 2. The resistor (R
OSC
) is, connected to ground by
default, to set operating frequency. To force the AL9910 to enter constant OFF time mode R
OSC
is connected to the gate of the external MOSFET.
This will decrease the duty cycle from 50% by increasing the total period, t
OFF
+ t
ON
.
Figure 2. Constant Off-Time Configuration
The oscillator period equation above now defines the AL9910 off time, t
OFF
.
When using this mode the nominal switching frequency is chosen and from the nominal input and output voltages the off-time can be calculated:
OSC)nom(IN
)nom(OUT
OFF
f
1
V
V
1t
=
From this the timing resistor, R
OSC
, can be calculated:
(
)
)k(2225)µs(tR
OFFOSC
Ω=
Inductor Selection
The non-isolated buck circuit, Figure 1, is usually selected and it has two operation modes: continuous and discontinuous conduction modes. A
buck power stage can be designed to operate in continuous mode for load current above a certain level usually 15% to 30% of full load. Usually,
the input voltage range, the output voltage and load current are defined by the power stage specification. This leaves the inductor value as the
only design parameter to maintain continuous conduction mode. The minimum value of inductor to maintain continuous conduction mode can be
determined by the following example.
The required inductor value is determined from the desired peak-to-peak LED ripple current in the inductor; typically around 30% of the nominal
LED current.
L =
()
()
OSCLED
LEDsIN
fI3.0
DVV
××
×
Where D is duty cycle
The next step is determining the total voltage drop across the LED string. For example, when the string consists of 10 High-Brightness LEDs and
each diode has a forward voltage drop of 3.0V at its nominal current; the total LED voltage V
LEDS
is 30V.
AL9910/A
GATE
CS
LD
PWM_D
GND
R
OSC
V
DD
V
IN
Q1
R
OSC
V
IN
AL9910/A
GATE
CS
LD
PWM_D
GND
R
OSC
V
DD
V
IN
Q1
R
OSC
V
IN
AL9910/ AL9910A/ AL9910-5/ AL9910-5A
Document number: DS35103 Rev. 9 - 2
9 of 15
www.diodes.com
May 2014
© Diodes Incorporated
A
L9910/ AL9910A/ AL9910-5/ AL9910A-5
Applications Information (cont.)
Dimming
The LED brightness can be dimmed either linearly (using the LD pin) or via pulse width modulation (using the PWM-D pin); or a combination of
both - depending on the application. Pulling the PWM_D pin to ground will turn off the AL9910. When disabled, the AL9910’s quiescent current is
typically 0.5mA (0.65 for AL9910A). Reducing the LD voltage will reduce the LED current but it will not entirely turn off the external power
transistor and hence the LED current – this is due to the finite blanking period. Only the PWM_D pin will turn off the power transistor.
Linear dimming is accomplished by applying a 45mV to 250mV analog signal to the LD pin. This overrides the default 250mV threshold level of the
CS pin and reduces the output current. If an input voltage greater than 250mV is applied to the LD then the output current will not change.
The LD pin also provides a simple cost effective solution to soft start; by connecting a capacitor to the LD pin down to ground at initial power up
the LD pin will be held low causing the sense threshold to be low. As the capacitor charges up the current sense threshold will increase thereby
causing the average LED current to increase.
PWM dimming is achieved by applying an external PWM signal to the PWM_D pin. The LED current is proportional to the PWM duty cycle and the
light output can be adjusted between zero and 100%. The PWM signal enables and disables the AL9910 - modulating the LED current. The
ultimate accuracy of the PWM dimming method is limited only by the minimum gate pulse width, which is a fraction of a percentage of the low
frequency duty cycle. PWM dimming of the LED light can be achieved by turning on and off the converter with low frequency 50Hz to 1000Hz TTL
logic level signal.
With both modes of dimming it is not possible to achieve average brightness levels higher than the one set by the current sense threshold level of
the AL9910. If a greater LED current is required then a smaller sense resistor should be used
Output Open Circuit Protection
The non-isolated buck LED driver topology provides inherent protection against an open circuit condition in the LED string due to the LEDs being
connected in series with the inductor. Should the LED string become open circuit then no switching occurs and the circuit can be permanently left
in this state with damage to the rest of the circuit.
AC/DC Off-Line LED Driver
The AL9910 is a cost-effective off-line buck LED driver-controller specifically designed for driving LED strings. It is suitable for being used with
either rectified AC line or any DC voltage between 15V to 500V. See Figure 3 for typical circuit.
Figure 3. Typical Application Circuit (without PFC)
Buck Design Equations:
=D
IN
LEDs
V
V
osc
ON
f
D
t =
L
LED
ONLEDsIN
I3.0
t)VV(
×
×
=
SENSE
R
))3.0I(5.0(I
25.0
LEDLED
××+
where I
LED
x 0.3 = I
RIPPLE
R
SENSE
AL9910/A
GATE
CS
LD
PWM_D
GND
R
OSC
V
DD
V
IN
LED +
LED -
V
AC
IN
Q1
L1
D1
C1
R
OSC
C2
C3
BR1
R
SENSE
AL9910/A
GATE
CS
LD
PWM_D
GND
R
OSC
V
DD
V
IN
LED +
LED -
V
AC
IN
Q1
L1
D1
C1
R
OSC
C2
C3
BR1

AL9910AS-13

Mfr. #:
Manufacturer:
Diodes Incorporated
Description:
LED Lighting Drivers 10V LED Driver PWM 85 to 265VAC Mosfet
Lifecycle:
New from this manufacturer.
Delivery:
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