CAT32TDI-GT3

CAT32
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7
Application Information
Inductor Selection and Efficiency
Inductor vendors are shown below. Contact the manufacturer for detailed technical data and new product information.
Table 5. INDUCTOR MANUFACTURERS
Inductor
L (mH) Maximum DCR (mW)
Maximum
Height (mm)
Vendor Web
ELJEA4R7 4.7 180 2.2
Panasonic
714.373.7334
www.panasonic.com
ELJEA6R8 6.8 250 2.2
LQH3C4R7M24,
4.7 260 2.2
Murata
770.436.1300
www.murata.com
LQH32CN4R7M11
LQH3C100K24,
10 300 2.2
LQH32CN100K11
LB2016B4R7 4.7 250 2.0
Taiyo Yuden
408.573.4150
www.t−yuden.com
LB2016B100 3.8 350 2.0
CMD4D06−4R7 4.7 216 0.8
Sumida
847.956.0666
www.sumida.com
CMD4D06−6R8 6.8 296 0.8
CLQ4D10−4R7 4.7 162 1.2
CLQ4D10−6R8 6.8 195 1.2
Capacitor Selection
Low ESR (equivalent series resistance) capacitors should
be used at the output to minimize the output ripple voltage.
The low ESR and small package options available with
multilayer ceramic capacitors make them excellent choices.
The X5R and X7R capacitor types are preferred because
they retain their capacitance over wider voltage and
temperature ranges than the Y5V or Z5U types. A 1.0 mF or
2.2 mF output capacitor is recommended for most
applications.
The voltage rating of the output capacitor C2 depends on
the number of LEDs driven in series. A 10 V ceramic
capacitor is recommended when driving two LEDs. A 16 V
ceramic capacitor is recommended when driving 3 or 4
LEDs.
Table 6. CERAMIC CAPACITOR MANUFACTURERS
Supplier Phone Web
Taiyo Yuden 408.573.4150 www.t−yuden.com
Murata 814.237.1431 www.murata.com
Kemet 408.986.0424 www.kemet.com
Low profile ceramic capacitors with a 1 mm maximum
height/thickness are available for designs height
requirements. Ceramic capacitors also make a good choice
for the input capacitor, which should be mounted as close as
possible to the CAT32. A 2.2 mF or 4.7 mF input capacitor is
recommended. Table 6 shows a list of several ceramic
capacitor manufacturers. Consult the manufacturers for
detailed information as new products and package options
are introduced regularly.
Diode Selection
Schottky diodes, with their low forward voltage drop and
fast switching speed, are the ideal choice for high efficiency
applications. Table 7 shows several different Schottky
diodes that work well with the CAT32. Make sure that the
diode has a voltage rating greater than the output voltage.
The diode conducts current only when the power switch is
turned off (typically less than one−third the time), so a 0.4 A
or 0.5 A diode will be sufficient for most designs.
Table 7. SCHOTTKY DIODE SUPPLIERS
Part Supplier
MBR0520
ON Semiconductor
www.onsemi.com
800.282.9855
MBR0530 s
MBR0540
ZHCS400 Zetex
LED Current Programming
The LED current is programmed with a single resistor
connected to the RSET pin. The RSET pin is internally
regulated to 100 mV, which sets the current flowing out of
this pin, ISET, equal to 100 mV/RSET. The CAT32 regulates
the current into the LED pin, I
LED
, to 225 times the value of
I
SET
. For the best accuracy, a 1% or better resistor is
recommended. Table 8 shows several typical 1% R
SET
values.
CAT32
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8
Table 8. R
SET
RESISTOR VALUES
I
LED
(mA) R
SET
40
562 W
30
750 W
25
909 W
20
1.13 kW
15
1.50 kW
10
2.26 kW
5
4.53 kW
For other LED current values, use the following equation
to choose R
SET
.
R
SET
+ 255
0.1 V
I
LED
Most white LEDs are driven at maximum currents of
15 mA to 20 mA. Some higher power designs will use two
parallel strings of LEDs for greater light output, resulting in
30 mA to 40 mA (two strings of 15 mA to 20 mA) flowing
into the LED pin.
LED Dimming with PWM Signal
PWM brightness control provides the widest dimming
range (greater than 20:1). By turning the LEDs ON and OFF
using the control signal the LEDs operate at either zero or
full current, but their average current changes with the PWM
signal duty cycle. Typically, a 5 kHz to 40 kHz PWM signal
is used. PWM dimming with the CAT32 can be
accomplished two different ways.
The SHDN
pin can be driven directly or a resistor can be
added to drive the RSET pin. If the SHDN
pin is used,
increasing the duty cycle will increase the LED brightness.
Using this method, the LEDs can be dimmed and turned off
completely using the same control signal. A 0% duty cycle
signal will turn off the CAT32, reducing the total quiescent
current to near zero.
If the RSET pin is used, increasing the duty cycle will
decrease the brightness. Using this method, the LEDs are
dimmed using RSET and turned off completely using
SHDN
. If the RSET pin is used to provide PWM dimming,
the approximate value of R
PWM
should be calculated (where
V
MAX
is the “HIGH” value of the PWM signal):
R
PWM
+ R
SET
ǒ
V
MAX
0.15 V
* 1
Ǔ
In addition to providing the widest dimming range, PWM
brightness control also ensures the “purest” white LED color
over the entire dimming range. The true color of a white
LED changes with operating current, and is the “purest”
white at a specific forward current, usually 15 mA or
20 mA. If the LED current is less than or more than this
value, the emitted light becomes more blue. Applications
involving color LCDs can find the blue tint objectionable.
When a PWM control signal is used to drive the SHDN
pin
of the CAT32, the LEDs are turned off and on at the PWM
frequency. The current through them alternates between full
current and zero current, so the average current changes with
duty cycle. This ensures that when the LEDs are on, they can
be driven at the appropriate current to give the purest white
light. LED brightness varies linearly with the PWM duty
cycle.
LED Dimming with a Logic Signal
For applications that need to adjust the LED brightness in
discrete steps, a logic signal can be used. RMIN sets the
minimum LED current value (when the NMOS is OFF):
R
MIN
+ 255
0.1 V
I
LED(MIN)
R
INCR
determines how much LED current increases when
the external NMOS switch is turned ON.
R
INCR
+ 255
0.1 V
I
LED(Increase)
LED Dimming with a DC Voltage
R
ADJ
+ 225
V
MAX
* 0.1 V
I
LED(MAX)
* I
LEAD(MIN)
PCB Layout Guidelines
The CAT32 is a high−frequency switching regulator and
therefore proper PCB board layout and component
placement can minimize noise and radiation and increase
efficiency. To maximize efficiency, the CAT32 design has
fast switch rise and fall times. To prevent radiation and high
frequency resonance problems minimize the length and area
of all traces connected to the SW pin and use a ground plane
under the switching regulator.
The switch, schottky output diode and output capacitor
signal path should be kept as short as possible. The ground
connection for the R
SET
resistor should be tied directly to the
GND pin and not be shared with other components.
Figure 15. LED Dimming Circuits
CAT32
5
PWM
CAT32
RSET
4
PWM
CAT32
RSET
4
CAT32
RSET
PWM
10 kW
0.1 mF
4
CAT32
RSET
Logic
Signal
4
SHDN
R
SET
R
SET
R
PWM
R
PWM
R
SET
R
ADJ
V
DC
R
MIN
R
INCR
CAT32
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9
TYPICAL APPLICATION CIRCUITS
(The application diagrams below are shown for the TSOT−23 packages.)
Figure 16. Two LEDs with DC Level Dimming Control
2.5 V DC
DIMMING
CONTROL
15 mA
4
1.50 kW
60.40 kW
6.8 mH
2
3
1
6
5
SW
VIN
RSET
D1
C2
2.2 mF
C1
4.7 mF
VIN
CAT32
LED
GND
2.5 V DC
DIMMING
CONTROL
15 mA
4
1.50 kW
60.40 kW
6.8 mH
2
3
1
6
5
SWVIN
RSET
D1
C2
1 mF
C1
4.7 mF
VIN
CAT32
LED
GND
Figure 17. Three LEDs with DC Level Dimming Control
15 mA
4
1.50 kW
6.8 mH
2
3
16
5
SW
VIN
RSET
D1
C2
1 mF
C1
4.7 mF
VIN
PWM
DIMMING
CONTROL
CAT32
LED
GND
Figure 18. Efficiency − Three LEDs
LED CURRENT (mA)
20151050
60
65
70
75
80
85
LED CURRENT (mA)
EFFICIENCY (%)
Figure 19. Four LEDs with PWM Dimming Control Figure 20. Efficiency − Four LEDs
SHDN
L
1
R
SET
V
IN
= 4.2 V
V
IN
= 3.0 V
20151050
60
65
70
75
80
85
EFFICIENCY (%)
V
IN
= 4.2 V
V
IN
= 3.0 V
L
1
SHDN
R
SET
SHDN
R
SET
L
1

CAT32TDI-GT3

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
LED Lighting Drivers LED Driver Boost 4 LED series
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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