MAX5003
High-Voltage PWM
Power-Supply Controller
_______________________________________________________________________________________ 7
Pin Description (continued)
NAME FUNCTIONPIN
13 PGND Power Ground. Connect to AGND.
12 CS
Current Sense with Blanking. Turns power switch off if V
CS
rises above 100mV (referenced to PGND).
Connect a 100 resistor between CS and the current-sense resistor (Figure 2). Connect CS to PGND if
not used.
11 AGND Analog Ground. Connect to PGND close to the IC.
14 NDRV Gate Drive for External N-Channel Power FET
15 V
CC
Output Driver Power-Rail Decoupling Point. Connect a capacitor to PGND with half the value used for
V
DD
bypass very close to the pin. If synchronizing several controllers, power the fan-out buffer driving the
FREQ pins from this pin.
16 V
DD
9.75V Internal Linear-Regulator Output. Drive V
DD
to a voltage higher than 10.75V to bootstrap the chip
supply. V
DD
is also the supply voltage rail for the chip. Bypass to AGND with a 5µF to 10µF capacitor.
Detailed Description
The MAX5003 is a PWM controller designed for use as
the control and regulation core of voltage-mode control
flyback converters or forward-voltage power convert-
ers. It provides the power-supply designer with maxi-
mum flexibility and ease of use. The device is specified
up to 110V and will operate from as low as 11V. Its
maximum operating frequency of 300kHz permits the
use of miniature magnetic components to minimize
board space. The range, polarity, and range of output
voltages and power are limited only by design and by
the external components used.
This device works in isolated and nonisolated configu-
rations, and in applications with single or multiple out-
put voltages. All the building blocks of a PWM
voltage-mode controller are present in the MAX5003
and its settings are adjustable. The functional diagram
is shown on Figure 1.
Modern Voltage-Mode Controllers
The MAX5003 offers a voltage-mode control topology
and adds features such as fast input voltage feed for-
ward, programmable maximum duty cycle, and high
operating frequencies. It has all the advantages of cur-
rent-mode control—good control loop bandwidth,
same-cycle response to input voltage changes, and
pulse-by-pulse current limiting. It eliminates disadvan-
tages such as the need for ramp compensation, noise
sensitivity, and the analytical and design difficulties of
dealing with two nested feedback loops. In summary,
voltage-mode control has inherent superior noise
immunity and uses simpler compensation schemes.
Internal Power Regulators
The MAX5003’s power stages operate over a wide
range of supply voltages while maintaining low power
consumption. For the high end of the range (+36V to
+110V), power is fed to the V+ pin into a depletion
junction FET preregulator. This input must be decou-
pled with a 0.1µF capacitor to the power ground pin
(PGND). To decouple the power line, other large-value
capacitors must be placed next to the power trans-
former connection.
The preregulator drops the input voltage to a level low
enough to feed a first low-dropout regulator (LDO)
(Figure 1). The input to the LDO is brought out at the ES
pin. ES must also be decoupled with a 0.1µF capacitor.
In applications where the maximum input voltage is
below 36V, connect ES and V+ together and decouple
with a 0.1µF capacitor.
The first LDO generates the power for the V
DD
line. The
V
DD
line is available at the V
DD
pin for decoupling. The
bypass to AGND must be a 5µF to 10µF capacitor.
When the maximum input voltage is always below
18.75V, power may also be supplied at V
DD
; in this
case, connect V+, ES, and V
DD
together.
Forcing voltages at V
DD
above 10.75V (see Electrical
Characteristics) disables the first LDO, typically reduc-
ing current consumption below 50µA (see Typical
Operating Characteristics).
Following the V
DD
LDO is another regulator that drives
V
CC
: the power bus for the internal logic, analog cir-
cuitry, and external power MOSFET driver. This regula-
tor is needed because the V
DD
voltage level would be
too high for the external N-channel MOSFET gate. The
MAX5003
High-Voltage PWM
Power-Supply Controller
8 _______________________________________________________________________________________
FREQ
REFOK
SDN
INDIV
MAXTON
RAMP
AGND
V
CC
V
CC
CLK
RAMP
V
CC
R
R
V
REF
CS BLANK
DRIVER
NDRV
CURRENT
SENSE
C
LIMIT
REF
REFOK
V
IN
OK
V
IN
OK
BANDGAP
REFERENCE
LINEAR
REGULATOR
V
CC
OK
V
DD
V
DD
V
CC
V
CC
SDN
AGND
AGND
LINEAR
REGULATOR
V
DD
V
ES
AGND
100ns
STRETCHING
V
CC
V
CC
PGND
16
15
14
13
12
11
10
9
V
DD
1
2
1.2V
3
UV LOCKOUT
4
5
6
7
V+
INDIV
ES
FREQ
SS
REF
CON
COMP
8
V
CC
NDRV
PGND
CS
AGND
MAXTON
FB
V
CC
PGND
AGND
HIGH-VOLTAGE EPIFET
V
FETBIAS
V
CC
PGND
0.1V
PWM COMP
SS
SDN
ERROR AMP
V
CON
AGND
AGND
CLK Q
D DFF
MAX5003
R
1
Figure 1. Functional Diagram
V
CC
regulator has a lockout line that shorts the N-chan-
nel MOSFET driver output to ground if the V
CC
LDO is
not regulating. V
CC
feeds all circuits except the V
CC
lockout logic, the undervoltage lockout, and the power
regulators.
The preferred method for powering the MAX5003 is to
start with the high-voltage power source (at V+ or ES,
depending on the application), then use a bootstrap
source from the same converter with an output voltage
higher than the V
DD
regulator turn-off voltage (10.75V)
to power V
DD
. This will disable the power consumption
of the V
DD
LDO. It is also possible to power the
MAX5003 with no bootstrap source from ES or V+, but
do not exceed the maximum allowable power dissipa-
tion. The current consumption of the part is mostly a
function of the operating frequency and the type of
external power switch used—in particular, the total
charge to be supplied to the gate.
A reference output of 3V nominal is externally available
at the REF pin, with a current sourcing capability of
1mA. A lockout circuit shuts off the oscillator and the
output driver if REF falls 200mV below its set value.
Minimize loading at REF, since the REF voltage is the
source for the FB voltage, which is the regulator set
point when the error amplifier is used. Any changes in
V
REF
will be proportionally reflected in the regulated
output voltage of the converter.
Undervoltage Lockout, Feed Forward,
and Shutdown
The undervoltage lockout feature disables the controller
when the voltage at INDIV is below 1.2V (120mV hys-
teresis). When INDIV rises higher than 1.2V plus the
hysteresis (typically 1.32V), it allows the controller to
start. An external resistive divider connected between
the power line and AGND generates the INDIV signal.
INDIV is also used as the signal for the fast input volt-
age feed-forward circuit.
Always connect INDIV to a voltage divider. It is not a
“don’t care” condition; the signal is used to set the fast
feed-forward circuit (see the Oscillator and Ramp
Generator section).
Choose R2 (Figure 2) between 25k to 500k and cal-
culate R1 to satisfy the following equation:
where V
SUL
= system undervoltage lockout and
V
INDIVLO
= I
NDIV
undervoltage lockout.
The undervoltage lockout function allows the use of the
INDIV pin as a shutdown pin with an external switch to
ground. The shutdown circuit must not affect the resis-
tive divider during normal operation.
Current-Sense Comparator
The current-sense (CS) comparator and its associated
logic limit the current through the power switch. Current
is sensed at CS as a voltage across a sense resistor
between the external MOSFET source and PGND.
Connect CS to the external MOSFET source through a
100 resistor or RC lowpass filter (Figures 2 and 3).
See CS Resistor in the Component Selection section.
A blanking circuit shunts CS to ground when the power
MOSFET switch is turned off, and keeps it there for
70ns after turn-on. This avoids false trips caused by the
switching transients. The blanking circuit also resets
the RC filter, if used. When V
CS
> 100mV, the power
MOSFET is switched off. The propagation delay from
the time the switch current reaches the trip level to the
driver turn-off time is 240ns. If the current limit is not
used, the CS pin must be connected to PGND.
Error Amplifier
The internal error amplifier is one of the building blocks
that gives the MAX5003 its flexibility. Its noninverting
input is biased at 1.5V, derived from the internal 3V ref-
erence. The inverting input is brought outside (FB pin)
and is the regulation feedback connection point. If the
error amplifier is not used, connect this pin to ground.
The output is available for the frequency compensation
network and for connection to the input of the PWM
comparator (CON). Unity-gain frequency is 1.2MHz,
open-circuit gain is 80dB, and the amplifier is unity-
gain stable. To eliminate long overload recovery times,
there are clamps limiting the output excursions close to
the range limits of the PWM ramp. The voltage at the
noninverting input of the error amplifier is the regulator
set point, but is not accessible.
Set-point voltage can be measured, if needed, by con-
necting COMP and FB and measuring that node with
respect to ground. The error amplifier is powered from
the V
CC
rail.
PWM Comparator
The pulse-width modulator (PWM) comparator stage
transforms the error signal into a duty cycle by comparing
the error signal with a linear ramp. The ramp levels are
0.5V min and 2.5V max. The comparator has a typical
hysteresis of 5.6mV and a propagation delay of 100ns.
The output of the comparator controls the external FET.
Soft-Start
The soft-start feature allows converters built using the
MAX5003 to apply power to the load in a controllable
soft ramp, thus reducing start-up surges and stresses.
RR
V
V
SUL
INDIVLO
12 1 -=
MAX5003
High-Voltage PWM
Power-Supply Controller
_______________________________________________________________________________________ 9

MAX5003EVKIT

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Power Management IC Development Tools MAX5003 Eval Kit
Lifecycle:
New from this manufacturer.
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