August 2005 7 MIC79050
MIC79050 Micrel, Inc.
Applications Information
Simple Lithium-Ion Battery Charger.
Figure 1A shows a simple, complete lithium-ion battery char-
ger. The charging circuit comprises of a cheap wall adapter,
with a load-line characteristic. This characteristic is always
present with cheap adapters due to the internal impedance
of the transformer windings. The load-line of the unregulated
output should be < 4.4V to 4.6V at somewhere between 0.5C
to 1C of the battery under charge. This 4.4 to 4.6V value is
an approximate number based on the headroom needed
above 4.2V for the MIC79050 to operate correctly e.g. For
LM4041
CIM3-1.2
IN BAT
FB
GND
EN
MIC79050-4.2BM
V
EOC
= V
REF
(1+ )
Impedence
AC Load-line Wall Adapter
10k
4.7µF
1k
End of Charge
R2
R1
MIC6270
V
S
V
REF
= 1.225V
R1
R2
Figure 1A. Load-Line Charger With End-Of-Charge Termination Circuit.
0
2
4
6
8
0 0.2 0.4 0.6 0.8
SOURCE VOLTAGE (V)
SOURCE CURRENT (A)
Load-Line Source
Characteristics
Figure 1B. Load-Line Characteristics
of AC Wall Adapter
a 500mAhr battery, the output of the semi- regulated supply
should be between 225mA to 500mA ( 0.5C to 1C ). If it is
below 225mA no damage will occur but the battery will take
longer to charge. Figure 1B shows a typical wall adapter
characteristic with an output current of 350mA at 4.5V. This
natural impedance of the wall adapter will limit the max cur-
rent into the battery, so no external circuitry is needed to
accomplish this.
If extra impedance is needed to achieve the desired load
-
line, extra resistance can easily be added in series with the
MIC79050 IN pin.
MIC79050 Micrel, Inc.
MIC79050 8 August 2005
V
EOC
Open Circuit
Charger Voltage
Battery Current (I
B
)
Battery Voltage (V
B
)
Unregulated Input
Voltage(V
B
)
79050 Programmed
Output Voltage
(No LoadVoltage)
End of Charge (V
EOC
)
State A
Initial Charge
State B
Voltage Charge
State C
End of Charge
State D
Charge Top
State C
Figure 1C. Charging Cycles
IN BAT
FB
GND
EN
MIC79050-4.2BM
LM4041
CIM3-1.2
5V 5%@
400mA 5%
4.7µF
8.06M
47k
47k
1k
0.050Ω
Q1
10k
R2
MIC6270
MIC7300
10k
1k
Figure 2. Protected Constant-Current Charger
The Charging Cycle (See Figure 1C.)
1. State A: Initial charge. Here the battery’s charging cur-
rent is limited by the wall adapter’s natural impedance.
The battery voltage approaches 4.2V.
2. State B: Constant voltage charge. Here the battery
voltage is at 4.2V ± 0.75% and the current is decaying
in the battery. When the battery has reached approxi-
mately 1/10th of its 1C rating, the battery is considered
to have reached full charge. Because of the natural
characteristic impedance of the cheap wall adapters, as
the battery voltage decreases so the input voltage in-
creases. The MIC6270 and the LM4041 are configured
as a simple voltage monitor, indicating when the input
voltage has reached such a level so the current in the
battery is low, indicating full charge.
3. State C: End of charge cycle. When the input voltage,
V
S
reaches V
EOC,
an end of charge signal is indicated.
4. State D: Top up charge. As soon as enough current
is drawn out of the input source, which pulls the volt-
age lower than the V
EOC
, the end of charge flag will be
pulled low and charging will initiate.
Variations on this scheme can be implemented, such as the
circuit shown in Figure 2.
For those designs that have a zero impedance source , see
Figure 3.
August 2005 9 MIC79050
MIC79050 Micrel, Inc.
Protected Constant-Current Charger
Another form of charging is using a simple wall adapter that
offers a fixed voltage at a controlled, maximum current rating.
The output of a typical charger will source a fixed voltage at a
maximum current unless that maximum current is exceeded. In
the event that the maximum current is exceeded, the voltage
will drop while maintaining that maximum current. Using an
MIC79050 after this type of charger is ideal for lithium-ion bat
-
tery charging. The only obstacle is end of charger termination.
Using a simple differential amplifier and a similar comparator
and reference circuit, similar to Figure 1, completes a single
cell lithium-ion battery charger solution.
Figure 2 shows this solution in completion. The source is a
fixed 5V source capable of a maximum of 400mA of current.
When the battery demands full current (fast charge), the
source will provide only 400mA and the input will be pulled
down. The output of the MIC79050 will follow the input mi-
nus a small voltage drop. When the battery approaches full
charge, the current will taper off. As the current across R
S
approaches 50mA, the output of the differential amplifier
(MIC7300) will approach 1.225V, the reference voltage set
by the LM4041. When it drops below the reference voltage,
the output of the comparator (MIC6270) will allow the base
of Q1 to be pulled high through R2.
Zero-Output Impedance Source Charging
Input voltage sources that have very low output impedances
can be a challenge due to the nature of the source. Using
the circuit in Figure 3 will provide a constant-current and
constant voltage charging algorithm with the appropriate
end-of-charge termination. The main loop consists of an
op-amp controlling the feedback pin through the schottky
diode, D1. The charge current through R
S
is held constant
by the op-amp circuit until the output draws less than the set
charge-current. At this point, the output goes constant-volt-
age. When the current through R
S
gets to less than 50mA,
the difference amp output becomes less than the reference
voltage of the MIC834 and the output pulls low. This sets the
output of the MIC79050 less than nominal, stopping current
flow and terminating charge.
Lithium-Ion Battery Charging
Single lithium-ion cells are typically charged by providing a
constant current and terminating the charge with constant
voltage. The charge cycle must be initiated by ensuring that
the battery is not in deep discharge. If the battery voltage is
below 2.5V, it is commonly recommended to trickle charge the
battery with 5mA to 10mA of current until the output is above
2.5V. At this point the battery can be charged with constant
current until it reaches its top off voltage (4.2V for a typical
single lithium-ion cell) or a time out occurs.
For the constant-voltage portion of the charging circuit, an ex-
tremely accurate termination voltage is highly recommended.
The higher the accuracy of the termination circuit, the more
energy the battery will store. Since lithium-ion cells do not
exhibit a memory effect, less accurate termination does not
harm the cell but simply stores less usable energy in the bat-
tery. The charge cycle is completed by disabling the charge
circuit after the termination current drops below a minimum
recommended level, typically 50mA or less, depending on the
manufacturer’s recommendation, or if the circuit times out.
Time Out
The time-out aspect of lithium-ion battery charging can be
added as a safety feature of the circuit. Often times this func-
tion is incorporated in the software portion of an application
using a real-time clock to count out the maximum amount
of time allowed in the charging cycle. When the maximum
recommended charge time for the specific cell has been
exceeded, the enable pin of the MIC79050 can be pulled
low, and the output will float to the battery voltage, no longer
providing current to the output.
As a second option, the feedback pin of the MIC79050 can
be modulated as in Figure 4. Figure 4. shows a simple circuit
where the MIC834, an integrated comparator and reference,
monitors the battery voltage and disables the MIC79050 output
after the voltage on the battery exceeds a set vaue. When the
voltage decays below this set threshold, the MIC834 drives
Q1 low allowing the MIC79050 to turn on again and provide
current to the battery until it is fully charged. This form of
pulse charging is an acceptable way of maintaining the full
charge on a cell until it is ready to be used.
MIC79050-4.2BM
MIC834
SD101
1
/
2
MIC7122
1
/
2
MIC7122
IN BAT
FB
GND
EN
8.06M
4.7µF
R
2
=124k
R
3
=1k
R
4
=124k
0.01µF
VDD OUT
GNDINP
R
1
=1k
D1
221k
16.2k
16k
10k
5V
R
S
=0.200Ω
I
CC
=
80mV
R
S
I
EOC
=
1.24V × R
1
R
2
× R
S
Figure 3.

MIC79050-4.2YM

Mfr. #:
Manufacturer:
Microchip Technology / Micrel
Description:
Battery Management Linear Charger
Lifecycle:
New from this manufacturer.
Delivery:
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