7
LT1510/LT1510-5
BLOCK DIAGRAM
W
TEST CIRCUITS
Test Circuit 1
+
V
REF
0.65V
V
BAT
V
C
2N3055
1k
LT1010
CA2
+
+
CA1
+
+
3.3k
20k
1k
1k
R
S1
I
BAT
BAT
SENSE
1510 TC01
PROG
R
PROG
0.047µF
LT1510
0.22µF
56µF
60k
LT1006
+
+
+
+
+
+
V
SW
0.7V
1.5V
V
BAT
V
REF
V
C
GND
SLOPE
COMPENSATION
R2
R3
C1
PWM
B1
CA2
+
+
CA1
VA
+
+
V
REF
2.465V
SHUTDOWN
200kHz
OSCILLATOR
S
R
R
R1
1k
R
S1
I
BAT
I
PROG
I
PROG
V
CC
V
CC
BOOST
SW
SENSE
BAT
0VP
1510 BD
PROG
R
PROG
C
PROG
60k
I
PROG
I
BAT
= 500µA/A
Q
SW
g
m
= 0.64
CHARGING CURRENT I
BAT
= (I
PROG
)(2000)
=
2.465V
R
PROG
(2000)
()
8
LT1510/LT1510-5
TEST CIRCUITS
V
REF
2.465V
+
+
VA
+
10k
10k
OVP
1510 TC02
I
PROG
R
PROG
LT1510
PROG
LT1013
0.47µF
Test Circuit 2
OPERATIO
U
The LT1510 is a current mode PWM step-down (buck)
switcher. The battery DC charging current is programmed
by a resistor R
PROG
(or a DAC output current) at the PROG
pin (see Block Diagram). Amplifier CA1 converts the
charging current through R
S1
to a much lower current
I
PROG
(500µA/A) fed into the PROG pin. Amplifier CA2
compares the output of CA1 with the programmed current
and drives the PWM loop to force them to be equal. High
DC accuracy is achieved with averaging capacitor C
PROG
.
Note that I
PROG
has both AC and DC components. I
PROG
goes through R1 and generates a ramp signal that is fed to
the PWM control comparator C1 through buffer B1 and
level shift resistors R2 and R3, forming the current mode
inner loop. The Boost pin drives the switch NPN Q
SW
into
saturation and reduces power loss. For batteries like
lithium-ion that require both constant-current and con-
stant-voltage charging, the 0.5%, 2.465V reference and
the amplifier VA reduce the charging current when battery
voltage reaches the preset level. For NiMH and NiCd, VA
can be used for overvoltage protection. When input volt-
age is not present, the charger goes into low current (3µA
typically) sleep mode as input drops down to 0.7V below
battery voltage. To shut down the charger, simply pull the
V
C
pin low with a transistor.
APPLICATIONS INFORMATION
WUU
U
Application Note 68, the LT1510 design manual, contains
more in depth appications examples.
Input and Output Capacitors
In the chargers in Figures 1 and 2 on the first page of this
data sheet, the input capacitor C
IN
is assumed to absorb all
input switching ripple current in the converter, so it must
have adequate ripple current rating. Worst-case RMS
ripple current will be equal to one half of output charging
current. Actual capacitance value is not critical. Solid
tantalum capacitors such as the AVX TPS and Sprague
593D series have high ripple current rating in a relatively
small surface mount package, but
caution must be used
when tantalum capacitors are used for input bypass
. High
input surge currents can be created when the adapter is
hot-plugged to the charger and solid tantalum capacitors
have a known failure mechanism when subjected to very
high turn-on surge currents. Highest possible voltage
rating on the capacitor will minimize problems. Consult with
the manufacturer before use. Alternatives include new high
9
LT1510/LT1510-5
APPLICATIONS INFORMATION
WUU
U
capacity ceramic capacitor (5µF to 10µF) from Tokin or
United Chemi-Con/MARCON, et al., and the old standby,
aluminum electrolytic, which will require more microfarads
to achieve adequate ripple rating. OS-CON can also be used.
The output capacitor C
OUT
is also assumed to absorb
output switching current ripple. The general formula for
capacitor current is:
I
V
V
V
Lf
RMS
BAT
BAT
CC
=
()
()()
029 1
1
.
For example, with V
CC
= 16V, V
BAT
= 8.4V, L1 = 30µH and
f = 200kHz, I
RMS
= 0.2A.
EMI considerations usually make it desirable to minimize
ripple current in the battery leads, and beads or inductors
may be added to increase battery impedance at the 200kHz
switching frequency. Switching ripple current splits be-
tween the battery and the output capacitor depending on
the ESR of the output capacitor and the battery impedance.
If the ESR of C
OUT
is 0.2 and the battery impedance is
raised to 4 with a bead of inductor, only 5% of the current
ripple will flow in the battery.
Soft Start
The LT1510 is soft started by the 0.1µF capacitor on V
C
pin. On start-up, V
C
pin voltage will rise quickly to 0.5V,
then ramp at a rate set by the internal 45µA pull-up current
and the external capacitor. Battery charging current starts
ramping up when V
C
voltage reaches 0.7V and full current
is achieved with V
C
at 1.1V. With a 0.1µF capacitor, time to
reach full charge current is about 3ms and it is assumed
that input voltage to the charger will reach full value in less
than 3ms. Capacitance can be increased up to 0.47µF if
longer input start-up times are needed.
In any switching regulator, conventional timer-based soft
starting can be defeated if the input voltage rises much
slower than the time-out period. This happens because the
switching regulators in the battery charger and the com-
puter power supply are typically supplying a fixed amount
of power to the load. If input voltage comes up slowly
compared to the soft start time, the regulators will try to
deliver full power to the load when the input voltage is still
well below its final value. If the adapter is current limited,
it cannot deliver full power at reduced output voltages and
the possibility exists for a quasi “latch” state where the
adapter output stays in a current limited state at reduced
output voltage. For instance, if maximum charger plus
computer load power is 20W, a 24V adapter might be
current limited at 1A. If adapter voltage is less than (20W/1A
= 20V) when full power is drawn, the adapter voltage will be
sucked down by the constant 20W load until it reaches a
lower stable state where the switching regulators can no
longer supply full load. This situation can be prevented by
utilizing
undevoltage lockout
, set higher than the minimum
adapter voltage where full power can be achieved.
A fixed undervoltage lockout of 7V is built into the V
CC
pin.
Internal lockout is performed by clamping the V
C
pin low.
The V
C
pin is released from its clamped state when the V
CC
pin rises above 7V. The charger will start delivering current
about 2ms after V
C
is released, as set by the 0.1µF at V
C
pin. Higher lockout voltage can be implemented with a
Zener diode (see Figure 3 circuit).
Figure 3. Undervoltage Lockout
GND
V
CC
V
C
V
IN
1510 F03
LT1510
2k
D1
1N4001
V
Z
The lockout voltage will be V
IN
= V
Z
+ 1V.
For example, for a 24V adapter to start charging at 22V
IN
,
choose V
Z
= 21V. When V
IN
is less than 22V, D1 keeps V
C
low and charger off.
Charging Current Programming
The basic formula for charging current is (see Block
Diagram):
II
V
R
BAT PROG
PROG
=
()()
=
()
2000
2 465
2000
.

LT1510CS#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management 200kHz 1.5A Stepdn Bat Charger
Lifecycle:
New from this manufacturer.
Delivery:
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