MC34167, MC33167
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7
INTRODUCTION
The MC34167, MC33167 series are monolithic power
switching regulators that are optimized for dc−to−dc
converter applications. These devices operate as fixed
frequency, voltage mode regulators containing all the active
functions required to directly implement step−down and
voltage−inverting converters with a minimum number of
external components. They can also be used cost effectively
in step−up converter applications. Potential markets include
automotive, computer, industrial, and cost sensitive
consumer products. A description of each section of the
device is given below with the representative block diagram
shown in Figure 14.
Oscillator
The oscillator frequency is internally programmed to
72 kHz by capacitor C
T
and a trimmed current source. The
charge to discharge ratio is controlled to yield a 95%
maximum duty cycle at the Switch Output. During the
discharge of C
T
, the oscillator generates an internal blanking
pulse that holds the inverting input of the AND gate high,
disabling the output switch transistor. The nominal
oscillator peak and valley thresholds are 4.1 V and 2.3 V
respectively.
Pulse Width Modulator
The Pulse Width Modulator consists of a comparator with
the oscillator ramp voltage applied to the noninverting input,
while the error amplifier output is applied into the inverting
input. Output switch conduction is initiated when C
T
is
discharged to the oscillator valley voltage. As C
T
charges to
a voltage that exceeds the error amplifier output, the latch
resets, terminating output transistor conduction for the
duration of the oscillator ramp−up period. This PWM/Latch
combination prevents multiple output pulses during a given
oscillator clock cycle. Figures 7 and 15 illustrate the switch
output duty cycle versus the compensation voltage.
Current Sense
The MC34167 series utilizes cycle−by−cycle current
limiting as a means of protecting the output switch transistor
from overstress. Each on cycle is treated as a separate
situation. Current limiting is implemented by monitoring the
output switch transistor current buildup during conduction,
and upon sensing an overcurrent condition, immediately
turning off the switch for the duration of the oscillator
ramp−up period.
The collector current is converted to a voltage by an
internal trimmed resistor and compared against a reference
by the Current Sense comparator. When the current limit
threshold is reached, the comparator resets the PWM latch.
The current limit threshold is typically set at 6.5 A.
Figure 10 illustrates switch output current limit threshold
versus temperature.
Error Amplifier and Reference
A high gain Error Amplifier is provided with access to the
inverting input and output. This amplifier features a typical
dc voltage gain of 80 dB, and a unity gain bandwidth of
600 kHz with 70 degrees of phase margin (Figure 4). The
noninverting input is biased to the internal 5.05 V reference
and is not pinned out. The reference has an accuracy of
± 2.0% at room temperature. To provide 5.0 V at the load,
the reference is programmed 50 mV above 5.0 V to
compensate for a 1.0% voltage drop in the cable and
connector from the converter output. If the converter design
requires an output voltage greater than 5.05 V, resistor R
1
must be added to form a divider network at the feedback
input as shown in Figures 14 and 19. The equation for
determining the output voltage with the divider network is:
V
out
+ 5.05
ǒ
R
2
R
1
) 1
Ǔ
External loop compensation is required for converter
stability. A simple low−pass filter is formed by connecting
a resistor (R
2
) from the regulated output to the inverting
input, and a series resistor−capacitor (R
F
, C
F
) between Pins
1 and 5. The compensation network component values
shown in each of the applications circuits were selected to
provide stability over the tested operating conditions. The
step−down converter (Figure 19) is the easiest to
compensate for stability. The step−up (Figure 21) and
voltage−inverting (Figure 23) configurations operate as
continuous conduction flyback converters, and are more
difficult to compensate. The simplest way to optimize the
compensation network is to observe the response of the
output voltage to a step load change, while adjusting R
F
and
C
F
for critical damping. The final circuit should be verified
for stability under four boundary conditions. These
conditions are minimum and maximum input voltages, with
minimum and maximum loads.
By clamping the voltage on the error amplifier output
(Pin 5) to less than 150 mV, the internal circuitry will be
placed into a low power standby mode, reducing the
power supply current to 36 mA with a 12 V supply voltage.
Figure 11 illustrates the standby supply current versus
supply voltage.
The Error Amplifier output has a 100 mA current source
pull−up that can be used to implement soft−start. Figure 18
shows the current source charging capacitor C
SS
through a
series diode. The diode disconnects C
SS
from the feedback
loop when the 1.0 M resistor charges it above the operating
range of Pin 5.
MC34167, MC33167
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8
Switch Output
The output transistor is designed to switch a maximum of
40 V, with a minimum peak collector current of 5.5 A. When
configured for step−down or voltage−inverting applications,
as in Figures 19 and 23, the inductor will forward bias the
output rectifier when the switch turns off. Rectifiers with a
high forward voltage drop or long turn on delay time should
not be used. If the emitter is allowed to go sufficiently
negative, collector current will flow, causing additional
device heating and reduced conversion efficiency. Figure 9
shows that by clamping the emitter to 0.5 V, the collector
current will be in the range of 100 mA over temperature. A
1N5825 or equivalent Schottky barrier rectifier is
recommended to fulfill these requirements.
Undervoltage Lockout
An Undervoltage Lockout comparator has been
incorporated to guarantee that the integrated circuit is fully
functional before the output stage is enabled. The internal
reference voltage is monitored by the comparator which
enables the output stage when V
CC
exceeds 5.9 V. To prevent
erratic output switching as the threshold is crossed, 0.9 V of
hysteresis is provided.
Thermal Protection
Internal Thermal Shutdown circuitry is provided to protect
the integrated circuit in the event that the maximum junction
temperature is exceeded. When activated, typically at 170°C,
the latch is forced into a ‘reset’ state, disabling the output
switch. This feature is provided to prevent catastrophic
failures from accidental device overheating. It is not
intended to be used as a substitute for proper heatsinking.
The MC34167 is contained in a 5lead TO−220 type package.
The tab of the package is common with the center pin (Pin 3)
and is normally connected to ground.
DESIGN CONSIDERATIONS
Do not attempt to construct a converter on wire−wrap
or plug−in prototype boards. Special care should be taken
to separate ground paths from signal currents and ground
paths from load currents. All high current loops should be
kept as short as possible using heavy copper runs to
minimize ringing and radiated EMI. For best operation, a
tight component layout is recommended. Capacitors C
in
,
C
O
, and all feedback components should be placed as close
to the IC as physically possible. It is also imperative that the
Schottky diode connected to the Switch Output be located as
close to the IC as possible.
MC34167, MC33167
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9
Figure 16. Low Power Standby Circuit
Figure 17. Over Voltage Shutdown Circuit
Figure 18. Soft−Start Circuit
1
5
R
1
120
Error
Amp
Compensation
100 mA
I = Standby Mode V
Shutdown
= V
Zener
+ 0.7
t
Soft−Start
35,000 C
ss
C
ss
D
1
D
2
1.0 M
V
in
1
5
R
1
120
Error
Amp
Compensation
100 mA
1
5
R
1
120
Error
Amp
Compensation
100 mA
+
+
+

MC33167THG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Voltage Regulators 40V 5A Buck/Boost/Inverting
Lifecycle:
New from this manufacturer.
Delivery:
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