7
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
THEORY OF OPERATION
The SP6651A is a high efficiency synchronous
buck regulator with an input voltage range of
+2.7V to +5.5Vand an output that is adjustable
between +1.0V and V
IN
. The SP6651A features
a unique on-time control loop that runs in dis-
continuous conduction mode (DCM) or con-
tinuous conduction mode (CCM) using syn-
chronous rectification. Other features include
over-temperature shutdown, over-current pro-
tection, digitally controlled enable and under-
voltage lockout, a battery low indicator, and an
external feedback pin.
The SP6651A operates with a light load quies-
cent current of 20µA using a 0.3 PMOS main
switch and a 0.3 NMOS synchronous switch.
It operates with excellent efficiency across the
entire load range, making it an ideal solution for
battery powered applications and low current
step-down conversions. The part smoothly tran-
sitions into a 100% duty cycle under heavy load/
low input voltage conditions.
On-Time Control - Charge Phase
The SP6651A uses a precision comparator and
a minimum on-time to regulate the output volt-
age and control the inductor current under nor-
mal load conditions. As the feedback pin drops
below the regulation point, the loop comparator
output goes high and closes the main switch.
The minimum on-timer is triggered, setting a
logic high for the duration defined by:
T
ON
=
K
ON
V
IN
- V
OUT
where:
K
ON
= 2.25V*µsec constant
V
IN
= V
IN
pin voltage
V
OUT
= V
OUT
pin voltage
To accommodate the use of ceramic and other
low ESR capacitors, an open loop ramp is added
to the feedback signal to mimic the inductor
current ripple. The following waveforms de-
scribe the ideal ramp operation in both CCM and
DCM operation.
In either CCM or DCM, the negative going
ramp voltage (V
RAMP
in the functional diagram)
is added to FB and this creates the FB's signal.
This FB signal is applied to the negative termi-
nal of the loop comparator. To the positive
terminal of the loop comparator is applied the
REF voltage of 0.8V plus an offset voltage Vos
to compensate for the DC level of V
RAMP
ap-
plied to the negative terminal. The result is an
internal ramp with enough negative going offset
(approximately 50mV) to trip the loop com-
parator whenever FB falls below regulation.
The output of the loop comparator, a rising
VOLOW, causes a SET if BLANK = 0 and
OVR_I = 0. This starts inductor charging
(DRVON = 1) and starts the minimum on-timer.
The minimum on-timer times out and indicates
DRVON can be reset if the voltage loop is
satisfied. If V
OUT
is still below the regulation
DRVON
REF, FB
V
OS
REF’
FB’
I(L1)
RAMP: DCM OPERATION
DRVON
REF, FB
V
OS
REF’
FB’
I(L1)
RAMP: CCM OPERATION
8
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
point RESET is held low until V
OUT
is above
regulation. Once RESET occurs T
ON
minimum
is reset, and the T
OFF
one-shot is triggered to
blank the loop comparator from starting a new
charge cycle for a minimum period. This blank-
ing period occurs during the noisy LX transition
to discharge, where spurious comparator states
may occur. For T
OFF
> T
BLANK
the loop is in a
discharge or wait state until the loop comparator
starts the next charge cycle by DRVON going
high.
If an over current occurs during charge the loop
is interrupted and DRVON is RESET. The off-
time one-shot pulse width is widened to T
OFF
=
K
OFF
/ V
OUT
, which holds the loop in discharge
for that time. At the end of the off-time the loop
is released and controlled by VOLOW. In this
manner maximum inductor current is controlled
on a cycle-by-cycle basis. An assertion of UVLO
(undervoltage lockout) or TSD (thermal shut-
down) holds the loop in no-charge until the fault
has ended.
On-Time Control - Discharge Phase
The discharge phase follows with the high side
PMOS switch opening and the low side NMOS
switch closing to provide a discharge path for
the inductor current. The decreasing inductor
current and the load current cause the output
voltage to drop. Under normal load conditions
when the inductor current is below the pro-
grammed limit, the off-time will continue until
the output voltage falls below the regulation
threshold, which initiates a new charge cycle via
the loop comparator.
The inductor current “floats” in continuous con-
duction mode. During this mode the inductor
peak current is below the programmed limit and
the valley current is above zero. This is to satisfy
load currents that are greater than half the mini-
mum current ripple. The current ripple, I
LR
, is
defined by the equation:
I
LR
K
ON
*
V
IN
- V
OUT
- I
OUT
*
R
CH
L V
IN
- V
OUT
where:
L = Inductor value
I
OUT
= Load current
R
CH
= PMOS on resistance, 0.3 typ.
If the I
OUT
* R
CH
term is negligible compared
with (V
IN
- V
OUT
), the above equation simplifies
to:
I
LR
K
ON
L
For most applications, the inductor current ripple
controlled by the SP6651A is constant regard-
less of input and output voltage. Because the
output voltage ripple is equal to:
V
OUT
(ripple) = I
LR
* R
ESR
where:
R
ESR
= ESR of the output capacitor
the output ripple of the SP6651A regulator is
independent of the input and output voltages.
For battery powered applications, where the
battery voltage changes significantly, the
SP6651A provides constant output voltage ripple
through-out the battery lifetime. This greatly
simplifies the LC filter design.
The maximum loop frequency in CCM is de-
fined by the equation:
F
LP
(V
IN
- V
OUT
)
*
(V
OUT
+ I
OUT
*
R
DC
)
K
ON
*
[V
IN
+ I
OUT
*
(R
DC
- R
CH
)]
where:
F
LP
= CCM loop frequency
R
DC
= NMOS on resistance, 0.3 typ.
Ignoring conduction losses simplifies the loop
frequency to:
F
LP
1
*
V
OUT
* (V
IN
- V
OUT
)
K
ON
V
IN
AND’ing the loop comparator and the on-timer
reduces the switching frequency for load cur-
rents below half the inductor ripple current. This
increases light load efficiency. The minimum
on-time insures that the inductor current ripple
THEORY OF OPERATION : Continued
9
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
is a minimum of K
ON
/L, more than the load
current demands. The converter goes in to a
standard pulse frequency modulation (PFM)
mode where the switching frequency is propor-
tional to the load current.
Low Dropout and Load Transient Operation
AND’ing the loop comparator also increases the
duty ratio past the ideal D= V
OUT
/V
IN
up to and
including 100%. Under a light to heavy load
transient, the loop comparator will hold the
main switch on longer than the minimum on
timer until the output is brought back into regu-
lation.
Also, as the input voltage supply drops down
close to the output voltage, the main MOSFET
resistance loss will dictate a much higher duty
ratio to regulate the output. Eventually as the
input voltage drops low enough, the output
voltage will follow, causing the loop compara-
tor to hold the converter at 100% duty cycle.
This mode is critical in extending battery life
when the output voltage is at or above the
minimum usable input voltage. The dropout
voltage is the minimum (V
IN
-V
OUT
) below
which the output regulation cannot be main-
tained. The dropout voltage of SP6651A is equal
to I
L
* (0.3+ R
L1
) where 0.3 is the typical
R
DS(ON)
of the P-Channel MOSFET and R
L
is
the DC resistance of the inductor.
The SP6651A has been designed to operate in
dropout with a light load Iq of only 80µA. The
on-time control circuit seamlessly operates the
converter between CCM, DCM, and low drop-
out modes without the need for compensation.
The converter’s transient response is quick since
there is no compensated error amplifier in the loop.
Inductor Over-Current Protection
To reduce the light load dropout Iq, the SP6651A
over-current system is only enabled when I
L1
>
400mA. The inductor over-current protection
circuitry is programmed to limit the peak induc-
tor current to 1.25A. This is done during the on-
time by comparing the source to drain voltage
drop of the PMOS passing the inductor current
with a second voltage drop representing the
maximum allowable inductor current. As the
two voltages become equal, the over-current
comparator triggers a minimum off-time one
shot. The off-time one shot forces the loop into
the discharge phase for a minimum T
OFF
time
causing the inductor current to decrease. At the
end of the off-time, loop control is handed back
to the AND’d on-time signal. If the output
voltage is still low, charging begins until the
output is in regulation or the current limit has
been reached again. During startup and over-
load conditions, the converter behaves like a
current source at the programmed limit minus
half the current ripple. The minimum T
OFF
is
controlled by the equation:
T
OFF (MIN)
=
K
OFF
V
OUT
Under-Voltage Lockout
The SP6651A is equipped with a programmable
under-voltage lockout to protect the input bat-
tery source from excessive currents when sub-
stantially discharged. When the input supply is
below the UVLO threshold both power switches
are open to prevent inductor current from flow-
ing. The three levels of falling input voltage
UVLO threshold are shown in Table 1, with a
typical hysteresis of 120mV to prevent chatter-
ing due to the impedance of the input source.
During UVLO, BLON is forced low.
Under-Current Detection
The synchronous rectifier is comprised of an
inductor discharge switch, a voltage compara-
tor, and a driver latch. During the off-time,
positive inductor current flows into the PGND
pin 9 through the low side NMOS switch to LX
pin 10, through the inductor and the output
capacitor, and back to pin 9. The comparator
monitors the voltage drop across the discharge
NMOS. As the inductor current approaches zero,
the channel voltage sign goes from negative to
positive, causing the comparator to trigger the
THEORY OF OPERATION: Continued

SP6651AEU-L/TR

Mfr. #:
Manufacturer:
MaxLinear
Description:
Switching Controllers High Eff 800mA Synchronous
Lifecycle:
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