4
dc705af
DEMO MANUAL DC705A
Quick start proceDure
EVALUATION
Undervoltage Lockout Feature
• Increase the input power supply to approximately 3.8V
(battery simulator power supply set for 0V).
The charger output voltage and charge current should
be 0V. All three LEDs should be off. The charger is in
shutdown due to the undervoltage lockout feature.
Trickle Charge Current
• Increase the input voltage to 5V and keep the battery
simulator power supply at 0V.
The CHRG and ACPR LEDs should now be on, and the
FAULT LED should be off. The charger output voltage
(V
BAT
) should be approximately 240mV, and the charge
current should be about 100mA (10mV on the charge
current DVM). This is the trickle charge mode for a
deeply discharged battery. Typically, a battery that has
not been charged for a long time.
Constant Current Charge
• Starting at 0V, slowly increase the battery simulator
power supply (V
BAT
), observing the charger’s output
voltage on the DVM.
When the charger’s output voltage exceeds approxi
-
mately 2.45V, the charger will suddenly enter the con-
stant current portion of the charge cycle, resulting in an
abrupt
jump in the charge current to the programmed
value of approximately 1.0A (100mV on the charge
current DVM). This is
constant current mode.
Move jumper JP2 to the upper position (0.5A) to reduce
the charge current (I
BAT
) to 500mA, resulting in a read-
ing of approximately 50mV on the charge current DVM.
Move the jumper back to the original position.
VPROG Verification
• With 1.0A charge current flowing into the battery simu
-
lator, measure
the current monitor pin voltage V
PROG
.
This voltage is proportional to charge current with 1.5V
indicating full programmed current (1.0A).
Constant Voltage Charge
1. Continue slowly increasing the battery simulator power
supply, thus simulating a battery accepting charge.
The charge current should remain at the programmed
value of 1.0A until the charger output voltage is within
approximately 10mV of the of the preset charge volt-
age, at which time the charge current will begin to de-
crease. This is the beginning of the constant voltage
portion of the charge cycle.
2. Continue slowly increasing the battery simulator power
supply until the charge current drops to approximately
200mA (20mV on the charge current DVM), then read
the charger output voltage. This reading is the charger
float voltage which should be 4.2V ±40mV.
Shutdown
1. Move the SHDN/CHRG jumper JP1 to the upper posi
-
tion.
This shuts the charger down dropping the charge cur-
rent to 0mA. This is the shutdown mode.
2.
Move the jumper back to the original location.
Charge LED, C/10 Charge Near Complete
• Continue to slowly increase the battery simulator power
supply while observing the CHRG LED. The LED will
go out when the charge current drops to approximately
10% of the programmed charge current of 1.0A. This
verifies that the C/10 output is operating correctly.
NOTE: The LED current drops from approximately 10mA
when the LED is on, to approximately 25µA when the
charge current drops to 10%, and drops toA after
the timer has timed out. (3 hours when a 0.1µF timing
capacitor is used).
At C/10, when the CHRG LED goes out, the battery is
about 94% charged. The charger will continue charging
for 3 hours (0.1µF timing capacitor) then stop, at which
point the battery is 100% charged.
5
dc705af
DEMO MANUAL DC705A
Quick start proceDure
Recharge
• After the timer has timed out, slowly decrease the
battery simulator power supply. At around 4.05V, the
1.0A charge current should return. This is the Recharge
Threshold Voltage.
NOTE: For evaluation purposes, the time can be de
-
creased from the programmed 3 hours to approximately
30 seconds by reducing the timer capacitor (C3) from
0.1µF to 270pF.
Sleep Mode
• To verify battery drain current in the sleep mode, re-
move the input supply voltage or shut the supply off,
replace the 0.1Ω current sense resistor with a 1kΩ, and
set the battery simulator power supply to approximately
4V. The charge current DVM will now read battery drain
current with 1mV/µA.
NOTE: On this demo board, the thermistor (R6) is
replaced with a 10kΩ resistor. Because the board can
get quite hot, the thermistor must be located near the
battery, not on the PC board.
Thermal Control Loop
1. Increase the input voltage to about 6.5V, and reduce
the battery simulator power supply to around 3V.
This causes increased power dissipation, which raises
the LTC4053 junction temperature. When the junction
temperature reaches approximately 105°C, the charge
current decreases enough to maintain the junction
temperature at 105°C.
2. Increase the
battery simulator voltage or reduce the input
voltage to reduce the charger power dissipation and
allow the charge current to return to the programmed
current of 1A.
6
dc705af
DEMO MANUAL DC705A
parts List
ITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER
1 1 C1 CAP, X7R 4.7µF 10V 20% 0603 TDK C1608X5R0J475M
2 1 C2 CAP, X5R 1µF 6.3V 20% 0402 TDK C1005X5R0J105M
3 1 C3 CAP, X7R 0.1µF 16V 10% 0603 TAIYO YUDEN EMK107BJ104KA
4 1 D1 LED, RED PANASONIC LN1251C-(TR)
5 1 D2 LED, GREEN PANASONIC LN1351C-(TR)
6 1 D3 LED, AMBER PANASONIC LN1451C-(TR)
7 4 E1, E2, E3, E4 TURRET MILL-MAX 2501-2
8 3 E5, E6, E7 TURRET TP\MMX\2308-2
9 2 JP2, JP1 HEADER, 3 PIN 2mm COMM CON 2802S-03-G1
10 2 JP2, JP1 SHUNT, 2mm COMM CON CCIJ2MM-138G
11 1 R1 RES, 1.50kΩ 1% 1/16W 0402 AAC CR05-1501FM
12 1 R2 RES, 4.12kΩ 1% 1/16W 0402 AAC CR05-4121FM
13 3 R3, R4, R5 RES, 330Ω 5% 1/16W 0402 AAC CR05-331JM
14 1 R6 RES, 10kΩ 5% 1/4W 1206 AAC CR18-103JM
15 1 R7 RES, 1Ω 5% 1/16W 0402 AAC CR05-1R0JM
16 1 R8 RES, 3.01kΩ 1% 1/16W 0402 CR05-3011FM
17 1 R9 RES, 47kΩ 5% 1/16W 0402 AAC CR05-473JM
18 1 U1 IC, LTC4053EMSE-4.2 LINEAR TECH. LTC4053EMSE-4.2

DC705A

Mfr. #:
Manufacturer:
Analog Devices Inc.
Description:
Power Management IC Development Tools LTC4053EMSE-4.2 - Li-Ion Battery Charger
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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