SPECIFICATION CONTROL DRAWING
TE Connectivity
305 Constitution Drive
Menlo Park, CA 94025, USA
Raychem
Products
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM, 1 TO 1
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
DOCUMENT NO.: D-436-82/-84
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for their
application.
DATE:
15-Apr-11
DOC ISSUE:
3
DRAWN BY:
mforonda
REPLACES:
D001298
DCR NUMBER:
D020028
PROD. REV.
SEE TABLE
SCALE:
None
SIZE:
A
SHEET:
2 of 2
Print Date: 9-May-11 If this document is printed it becomes uncontrolled. Check for the latest revision.
APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within
the size range listed on sheet 1, and having nickel plated conductors and insulations rated for at least 135C.
2. Parts will meet all performance requirements of MIL-S-81824/1, EN 3373-001 and EN 3373-012 when installed
as outlined below.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-S-81824.
4. Packing and packaging shall be in accordance with Section 5, Level C, of MIL-S-81824.
5. This document takes precedence over documents referenced herein.
ASSEMBLY PROCEDURE:
a. Slide sealing sleeve onto one of the wires to be spliced.
b. Strip wires 5/16” to 11/32”.
c. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for the
other wire.
d. Center sealing sleeve over the splice.
e. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.
Part
Name
Prod
Rev.
MIL Spec
Equivalent Size
Wire
Range
Wgt. Lbs/Mpc
max
D-436-82 C M81824/1-1 26-20 1.02
D-436-83 C M81824/1-2 20-16 1.61
D-436-84 C M81824/1-3 16-12 2.72
