MAX608
5V or Adjustable, Low-Voltage,
Step-Up DC-DC Controller
_______________________________________________________________________________________
7
_______________Detailed Description
The MAX608 is a BiCMOS, step-up, switch-mode pow-
er-supply controller that provides a preset 5V output, in
addition to adjustable-output operation. Its unique con-
trol scheme combines the advantages of pulse-frequen-
cy modulation (low supply current) and pulse-width
modulation (high efficiency with heavy loads), providing
high efficiency over a wide output current range, as well
as increased output current capability over previous
PFM devices. In addition, the external sense resistor
and power transistor allow the user to tailor the output
current capability for each application. Figure 1 shows
the MAX608 functional diagram. The device has a shut-
down mode that reduces the supply current to 5µA
max.
Figure 2 shows the standard application circuits. The
IC is powered from the output, and the input voltage
range is 1.8V to V
OUT
(this configuration is commonly
known as bootstrap operation). The voltage applied to
the gate of the external power transistor is switched
from V
OUT
to ground.
The MAX608’s output voltage can be set to 5V by con-
necting FB to ground; it can also be adjusted from 3V
to 16.5V using external resistors. Use 1% external feed-
back resistors when operating in adjustable-output
mode (Figures 2b, 2c) to achieve an overall output volt-
age accuracy of ±5%.
PFM Control Scheme
The MAX608 uses a proprietary current-limited PFM con-
trol scheme to provide high efficiency over a wide range
of load currents. This control scheme combines the ultra-
low supply current of PFM converters (or pulse skippers)
with the high full-load efficiency of PWM converters.
Figure 2a. 5V Preset Output
Figure 2b. 12V Output
Figure 2c. 3.3V Output
MAX608
REF
SHDN
AGND
GND
N
7
EXT
CS
FB
C1
150µF
L1
22µH
D1
1N5817
R1
58k
C4
200µF
C3
0.1µF
5
4
6
1
8
3
2
OUT
V
OUT
= 12V
@ 0.3A
R2
402k
R
SENSE
50m
C2
0.1µF
V
OUT
V
REF
R2 = (R1) ( -1)
V
REF
= 1.5V
MMFT3055EL
V
IN
= 2V
MAX608
REF
SHDN
AGND
GND
N
7
EXT
CS
FB
C1
150µF
L1
22µH
D1
1N5817
R1
50k
C4
200µF
C5
47pF
C3
0.1µF
5
4
6
1
8
3
2
OUT
V
OUT
= 3.3V
@ 0.6A
R2
60k
R
SENSE
50m
C2
0.1µF
V
OUT
V
REF
R2 = (R1) ( -1)
V
REF
= 1.5V
SI6426
V
IN
= 2V
MAX608
V
IN
= 2V
REF
SHDN
FB
AGND
GND
N
7
EXT
CS
C2
0.1µF
C1
150µF
L1
22µH
D1
1N5817
MMFT3055EL
R
SENSE
50m
C4
200µF
C3
0.1µF
5
4
3
6
1
8
2
OUT
V
OUT
= 5V
@ 0.5A
MAX608
5V or Adjustable, Low-Voltage,
Step-Up DC-DC Controller
8
_______________________________________________________________________________________
Unlike traditional PFM converters, the MAX608 uses a
sense resistor to control the peak inductor current. The
device also operates with high switching frequencies
(up to 300kHz), allowing the use of miniature external
components.
As with traditional PFM converters, the power transistor
is not turned on until the voltage comparator senses
the output is out of regulation. However, unlike tradition-
al PFM converters, the MAX608 switch uses the combi-
nation of a peak current limit and a pair of one-shots
that set the maximum on-time (16µs) and minimum off-
time (2.3µs); there is no oscillator. Once off, the mini-
mum off-time one-shot holds the switch off for 2.3µs.
After this minimum time, the switch either 1) stays off if
the output is in regulation, or 2) turns on again if the
output is out of regulation.
The control circuitry allows the IC to operate in continu-
ous-conduction mode (CCM) while maintaining high
efficiency with heavy loads. When the power switch is
turned on, it stays on until either 1) the maximum on-
time one-shot turns it off (typically 16µs later), or 2) the
switch current reaches the peak current limit set by the
current-sense resistor.
The MAX608 switching frequency is variable (depend-
ing on load current and input voltage), causing variable
switching noise. However, the subharmonic noise gen-
erated does not exceed the peak current limit times the
filter capacitor equivalent series resistance (ESR). For
example, when generating a 5V output at 500mA from
a 2V input, only 75mV of output ripple occurs, using the
circuit of Figure 2a.
Low-Voltage Start-Up Oscillator
The MAX608 features a low input voltage start-up oscil-
lator that guarantees start-up with no load for input volt-
ages down to 1.8V. At these low voltages, the output
voltage is not large enough for proper error-comparator
operation and internal biasing. The start-up oscillator
has a fixed 50% duty cycle and the MAX608 disregards
the error-comparator output when the output voltage is
less than 2.5V. Above 2.5V, the error-comparator and
normal one-shot timing circuitry are used.
Shutdown Mode
When SHDN is high, the MAX608 enters shutdown
mode. In this mode, the internal biasing circuitry is
turned off (including the reference), and V
OUT
falls to
a diode drop below V
IN
(due to the DC path from the
input to the output). In shutdown mode, the supply
current drops to less than 5µA. SHDN is a TTL/CMOS
logic-level input. Connect SHDN to GND for normal
operation.
__________________Design Procedure
Setting the Output Voltage
The MAX608’s output voltage is preset to 5V (FB = 0V),
or it can be adjusted from 16.5V down to 3V using exter-
nal resistors R1 and R2, configured as shown in Figure 3.
For adjustable-output operation, select feedback resistor
R1 in the 10kto 500krange. R2 is given by:
V
OUT
R2 = (R1)
(
––––– -1
)
V
REF
where V
REF
equals 1.5V.
OUT must always be connected to the circuit output.
Figure 2 shows various circuit configurations for preset/
adjustable operation.
Determining R
SENSE
Use the theoretical output current curves shown in
Figures 4a–4d to select R
SENSE
. They are derived
using the minimum (worst-case) current-limit compara-
tor threshold value over the extended temperature
range (-40°C to +85°C). No tolerance was included for
R
SENSE
. The voltage drop across the diode is assumed
to be 0.5V, and the drop across the power switch
r
DS(ON)
and coil resistance is assumed to be 0.3V.
Determining the Inductor (L)
Practical inductor values range from 10µH to 300µH.
22µH is a good choice for most applications. In appli-
cations with large input/output differentials, the IC’s out-
put-current capability will be much less when the induc-
tance value is too low, because the IC will always operate
in discontinuous mode. If the inductor value is too low, the
MAX608
R1
R2
C5*
GND
FB
V
OUT
R1 = 10k TO 500k
* OPTIONAL, SEE TEXT FOR VALUE
V
OUT
V
REF
R2 = R1
(
-1
)
V
REF
= 1.5V
Figure 3. Adjustable Output Circuit
current will ramp up to a high level before the current-lim-
it comparator can turn off the switch. The minimum on-time
for the switch (t
ON
(min)) is approximately 2µs; select an
inductor that allows the current to ramp up to I
LIM
.
The standard operating circuits use a 22µH inductor.
If a different inductance value is desired, select L such
that:
V
IN
(max) x 2µs
L —————----—--
I
LIM
Larger inductance values tend to increase the start-up
time slightly, while smaller inductance values allow the
coil current to ramp up to higher levels before the
switch turns off, increasing the ripple at light loads.
Inductors with a ferrite core or equivalent are recom-
mended; powder iron cores are not recommended for
use with high switching frequencies. Make sure the
inductor’s saturation current rating (the current at which
the core begins to saturate and the inductance starts to
fall) exceeds the peak current rating set by R
SENSE
.
However, it is generally acceptable to bias the inductor
into saturation by approximately 20% (the point where
the inductance is 20% below the nominal value). For
highest efficiency, use a coil with low DC resistance,
preferably under 20m. To minimize radiated noise,
use a toroid, a pot core, or a shielded coil.
Table 1 lists inductor suppliers and specific recom-
mended inductors.
MAX608
5V or Adjustable, Low-Voltage,
Step-Up DC-DC Controller
_______________________________________________________________________________________
9
MAXIMUM OUTPUT CURRENT (A)
0
INPUT VOLTAGE (V)
0.5
1.0
1.5
2.0
2.5
3.0
3.5
2345
R
SENSE
= 20m
R
SENSE
= 25m
R
SENSE
= 35m
R
SENSE
= 100m
R
SENSE
= 50m
V
OUT
= 5V
L = 22µH
MAXIMUM OUTPUT CURRENT (A)
0
INPUT VOLTAGE (V)
0.5
1.0
1.5
2.0
2.5
3.0
3.5
2 4 6 8 10 12
R
SENSE
= 100m
R
SENSE
= 50m
R
SENSE
= 20m
R
SENSE
= 25m
R
SENSE
= 35m
V
OUT
= 12V
L = 22µH
Figure 4b. Maximum Output Current vs. Input Voltage
(V
OUT
= 5V)
Figure 4c. Maximum Output Current vs. Input Voltage
(V
OUT
= 12V)
Figure 4d. Maximum Output Current vs. Input Voltage
(V
OUT
= 15V)
Figure 4a. Maximum Output Current vs. Input Voltage
(V
OUT
= 3.3V)
MAXIMUM OUTPUT CURRENT (A)
0
INPUT VOLTAGE (V)
0.5
1.0
1.5
2.0
2.5
3.0
3.5
2 4 6 8 10 12 14 16
R
SENSE
= 100m
R
SENSE
= 50m
V
OUT
= 15V
L = 22µH
R
SENSE
= 20m
R
SENSE
= 25m
R
SENSE
= 35m
MAXIMUM OUTPUT CURRENT (A)
0
2.0
INPUT VOLTAGE (V)
2.0
2.5 3.0 3.5
0.5
1.0
1.5
V
OUT
= 3.3V
L = 22µH
R
SENSE
= 100m
R
SENSE
= 50m
R
SENSE
= 25m
R
SENSE
= 35m

MAX608ESA

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers 5V or Adjustable Step-Up DC/DC Ctlr
Lifecycle:
New from this manufacturer.
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