MP1593 – 3A, 28V, 385kHz STEP-DOWN CONVERTER
MP1593 Rev. 2.11 www.MonolithicPower.com 7
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APPLICATION INFORMATION
COMPONENT SELECTION
Setting the Output Voltage
The output voltage is set using a resistive
voltage divider from the output voltage to the
FB pin. The voltage divider divides the output
voltage down to the feedback voltage by the
ratio:
2R1R
2R
VV
OUTFB
Where V
FB
is the feedback voltage and V
OUT
is
the output voltage.
Thus the output voltage is:
2R
2R1R
22.1V
OUT
R2 can be as high as 100k, but a typical value
is 10k. Using that value, R1 is determined by:
)k)(22.1V(18.81R
OUT
For a 3.3V output voltage, R2 is 10k and R1 is
17k.
Inductor
The inductor is required to supply constant
current to the output load while being driven by
the switched input voltage. A larger value
inductor will result in less ripple current that will
result in lower output ripple voltage. However,
larger value inductors will have larger physical
size, higher series resistance and/or lower
saturation current. A good standard for
determining the inductance to use is to allow
the inductor peak-to-peak ripple current to be
approximately 30% of the maximum switch
current limit. Also, make sure that the peak
inductor current is below the maximum switch
current limit. The inductance value can be
calculated by:
IN
OUT
LS
OUT
V
V
1
ΔIf
V
L
Where V
IN
is the input voltage, f
S
is the
switching frequency and ΔI
L
is the peak-to-peak
inductor ripple current.
Choose an inductor that will not saturate under
the maximum inductor peak current. The peak
inductor current can be calculated by:
IN
OUT
S
OUT
LOADLP
V
V
1
Lf2
V
II
Where I
LOAD
is the load current.
Table 1 lists a number of suitable inductors
from various manufacturers. The choice of
which inductor to use mainly depends on the
price vs. size requirements and any EMI
requirement.
Table 1—Inductor Selection Guide
Package
Dimensions
(mm)
Vendor/
Model
Core
Type
Core
Material
WL H
Sumida
CR75 Open Ferrite 7.0 7.8 5.5
CDH74 Open Ferrite 7.3 8.0 5.2
CDRH5D28 Shielded Ferrite 5.5 5.7 5.5
CDRH5D28 Shielded Ferrite 5.5 5.7 5.5
CDRH6D28 Shielded Ferrite 6.7 6.7 3.0
CDRH104R Shielded Ferrite 10.1 10.0 3.0
Toko
D53LC
Type A
Shielded Ferrite 5.0 5.0 3.0
D75C Shielded Ferrite 7.6 7.6 5.1
D104C Shielded Ferrite 10.0 10.0 4.3
D10FL Open Ferrite 9.7 1.5 4.0
Coilcraft
DO3308 Open Ferrite 9.4 13.0 3.0
DO3316 Open Ferrite 9.4 13.0 5.1
MP1593 – 3A, 28V, 385kHz STEP-DOWN CONVERTER
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Output Rectifier Diode
The output rectifier diode supplies current to the
inductor when the high-side switch is off. Use a
Schottky diode to reduce losses due to diode
forward voltage and recovery times.
Choose a diode whose maximum reverse
voltage rating is greater than the maximum
input voltage, and whose current rating is
greater than the maximum load current. Table 2
lists example Schottky diodes and
manufacturers.
Table 2—Diode Selection Guide
Diode
V
oltage/Current
Rating
Manufacture
SK33 30V, 3A Diodes Inc.
SK34 40V, 3A Diodes Inc.
B330 30V, 3A Diodes Inc.
B340 40V, 3A Diodes Inc.
MBRS330 30V, 3A On Semiconductor
MBRS340 40V, 3A On Semiconductor
Input Capacitor
The input current to the step-down converter is
discontinuous, therefore a capacitor is required
to supply the AC current to the step-down
converter while maintaining the DC input
voltage. Use low ESR capacitors for the best
performance. Ceramic capacitors are preferred,
but tantalum or low-ESR electrolytic capacitors
will also suffice.
Since the input capacitor (C1) absorbs the input
switching current it requires an adequate ripple
current rating. The RMS current in the input
capacitor can be estimated by:
IN
OUT
IN
OUT
LOAD1C
V
V
1
V
V
II
The worst-case condition occurs at V
IN
= 2V
OUT
,
where:
2
I
I
LOAD
1C
For simplification, choose the input capacitor
whose RMS current rating is greater than half of
the maximum load current.
The input capacitor can be electrolytic, tantalum
or ceramic. When using electrolytic or tantalum
capacitors, a small, high quality ceramic
capacitor (i.e. 0.1μF) should be placed as close
to the IC as possible. When using ceramic
capacitors, make sure that they have enough
capacitance to provide sufficient charge to
prevent excessive voltage ripple at the input.
The input voltage ripple caused by the
capacitance can be estimated by:
IN
OUT
IN
OUT
S
LOAD
IN
V
V
1
V
V
1Cf
I
V
Output Capacitor
The output capacitor is required to maintain the
DC output voltage. Ceramic, tantalum or low
ESR electrolytic capacitors are recommended.
Low ESR capacitors are preferred to keep the
output voltage ripple low. The output voltage
ripple can be estimated by:
2Cf8
1
R
V
V
1
Lf
V
V
S
ESR
IN
OUT
S
OUT
OUT
Where L is the inductor value, C2 is the output
capacitance value and R
ESR
is the equivalent
series resistance (ESR) value of the output
capacitor.
In the case of ceramic capacitors, the
impedance at the switching frequency is
dominated by the capacitance, which is the
main cause of the output voltage ripple. For
simplification, the output voltage ripple can be
estimated by:
IN
OUT
2
S
OUT
OUT
V
V
1
2CLf8
V
ΔV
In the case of tantalum or electrolytic capacitors,
the ESR dominates the impedance at the
switching frequency. For simplification, the
output ripple can be approximated to:
ESR
IN
OUT
S
OUT
OUT
R
V
V
1
Lf
V
ΔV
The characteristics of the output capacitor also
affect the stability of the regulation system. The
MP1593 can be optimized for a wide range of
capacitance and ESR values.
MP1593 – 3A, 28V, 385kHz STEP-DOWN CONVERTER
MP1593 Rev. 2.11 www.MonolithicPower.com 9
1/10/2013 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
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Compensation Components
The MP1593 employs current mode control for
easy compensation and fast transient response.
The system stability and transient response are
controlled through the COMP pin. COMP is the
output of the internal transconductance error
amplifier. A series capacitor-resistor
combination sets a pole-zero combination to
control the characteristics of the control system.
The DC gain of the voltage feedback loop is
given by:
OUT
FB
VEACSLOADVDC
V
V
AGRA
Where A
VEA
is the error amplifier voltage gain,
G
CS
is the current sense transconductance and
R
LOAD
is the load resistor value.
The system has two poles of importance. One
is due to the compensation capacitor (C3) and
the output resistor of error amplifier, while the
other is due to the output capacitor and the load
resistor. These poles are located at:
VEA
EA
1P
A3C2
G
f
LOAD
2P
R2C2
1
f
Where G
EA
is the error amplifier
transconductance.
The system has one zero of importance, due to
the compensation capacitor (C3) and the
compensation resistor (R3). This zero is located
at:
3R3C2
1
f
1Z
The system may have another zero of
importance, if the output capacitor has a large
capacitance and/or a high ESR value. The zero,
due to the ESR and capacitance of the output
capacitor, is located at:
ESR
ESR
R2C2
1
f
In this case (as shown in Figure 3), a third pole
set by the compensation capacitor (C6) and the
compensation resistor (R3) is used to
compensate the effect of the ESR zero on the
loop gain. This pole is located at:
3R6C2
1
f
3P
The goal of compensation design is to shape
the converter transfer function to get a desired
loop gain. The system crossover frequency
(where the feedback loop has unity gain) is
important.
Lower crossover frequencies result in slower
line and load transient responses, while higher
crossover frequencies could cause system
instability. A good standard is to set the
crossover frequency to approximately one-tenth
of the switching frequency. The switching
frequency for the MP1593 is 385KHz, so the
desired crossover frequency is around 38KHz.
Table 3 lists the typical values of compensation
components for some standard output voltages
with various output capacitors and inductors.
The values of the compensation components
have been optimized for fast transient
responses and good stability at given conditions.

MP1593DN-LF-Z

Mfr. #:
Manufacturer:
Monolithic Power Systems (MPS)
Description:
Switching Voltage Regulators 3A 28V 385kHz Step-Down Converter
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New from this manufacturer.
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