Micrel, Inc. MIC5159
June 2006
7
M9999-062706
Application Information
The MIC5159 is a high performance voltage regulator
controller. When used with an external P-Channel
MOSFET and a tiny ceramic output capacitor, it forms a
wide variety of simple, inexpensive ultra-low-dropout
voltage regulators.
Current Sense Resistor Selection
A current sense resistor placed between the input and
the current sense pin (IS) allows for programmability of
the current limit. This resistor can simply be calculated
by:
=
OUT
SENSE
I
50mV
R
Where I
OUT
is the maximum output current. For example,
the current sense resistor for a 2.5V
IN
to 1.8V
OUT
, 5A,
linear regulator calculates as follows:
=
5A
50mV
R
SENSE
R
SENSE
= 10m
P-Channel MOSFET Selection
The P-Channel MOSFET selected for use with the
MIC5159 must satisfy the following requirements:
Input voltage
Gate threshold
Load current
Dropout voltage (input-to-output differential)
Thermal performance
To prevent damage to the P-Channel MOSFET, the
maximum input voltage (V
IN(max)
) must be less than its
drain-source breakdown voltage (BV
DS
). In addition, the
minimum input voltage (V
IN(min)
) must be greater than or
equal to the gate threshold voltage (V
GS
) of the P-
Channel MOSFET. For a given output current and
dropout requirement, the ON-resistance (R
DS(ON)
) of the
P-Channel MOSFET must also be determined. The
minimum R
DS(ON)
of the P-Channel MOSFET is
calculated as follows:
()
SENSE
OUT(MAX)
OUTIN(MIN)
DS(ON)
R
I
VV
R
=
Where I
OUT(max)
is the maximum output current and
R
SENSE
is the current sense resistor.
For example, the MIC5159-1.8BM6 is used with an
external MOSFET to form a 5A LDO with an input of
2.5V. Either a 2.5V or 1.8V gate threshold MOSFET can
be selected. The minimum R
DS(ON)
is calculated as:
(
)
m10
5A
V8.12.5V
R
DS(ON)
=
R
DS(ON)
= 130m
According to the above calculation, the minimum R
DS(ON)
is 130m for a 2.5V to 1.8V LDO with 5A of output
current. For this design, the R
DS(ON)
for the FETs should
maintain better than 130m over the required
temperature, current, and voltage conditions.
Placing two or more P-Channel FETs in parallel can
reduce the total R
DS(ON)
of the regulator. This also aids
thermal dissipation by sharing the current and heat
between the multiple FETs.
Thermal Considerations
Linear regulators are simple to use. The most
complicated design parameters to consider are thermal
characteristics. Since the MIC5159 offers no thermal
protection, thermal design requires the following
application-specific parameters:
Maximum ambient temperature (T
A
)
Output current (I
OUT
)
Output voltage (V
OUT
)
Input voltage (V
IN
)
First, calculate the maximum power dissipation of the
regulator:
P
D
= (V
IN
– V
OUT
) × I
OUT
Ground current can generally be ignored. The amount of
power dissipated by ground current and input voltage is
minimal. Minimum
JA
for the MOSFET can be
calculated using the following formula:
(
)
=
D
AJ(MAX)
JA
P
TT
Where T
J(max)
is equal to the maximum die temperature
of the P-Channel.
JA
=
JC
+
CS
+
SA
Example
For the same regulator, 2.5V
IN
to 1.8V
OUT
at 5A with an
ambient temperature of 60°C:
P
D
= (2.5V–1.8V) × 5A
P
D
= 3.5W
Where V
IN
is the maximum V
IN
and I
OUT
is the maximum
I
OUT
.
The P-Channel MOSFET must be able to dissipate
3.5W. The minimum
JA
to maintain a maximum T
J
of
150°C (max.) T
J
according to a typical MOSFET data
sheet is as follows:
(
)
3.5W
C60C150
JA
°°
=
Micrel, Inc.
MIC5159
June 2006
8
M9999-062706
JA
= 25.71°C/W
The heatsink and MOSFET must have a combined
thermal resistance to meet the above criteria.
The typical thermal resistance from the junction to the
case (
JC
) of a TO-263 (D
2
pack) is 6°C/W. Adding
0.2°C/W for case to sink thermal resistance (
CS
), the
heatsink must have a sink to ambient thermal resistance
(
SA
) of:
SA
=
JA
– (
JC
+
CS
)
SA
= 25.71°C/W – (6°C/W + 0.2°C/W)
SA
= 19.51°C/W
According to the calculations, the heatsink must have a
SA
of 19.51°C/W or better.
For a full discussion of heat sinking and thermal effects
on voltage regulators, refer to the “
Regulator Thermals
section of Micrel’s
Designing with Low-Dropout Voltage
Regulators
handbook.
Short-Circuit Current Limit
The above thermal design calculations apply to normal
operation. In the case where the P-Channel MOSFET
must survive extended periods of short-circuit current,
another approach for thermal design must be
considered. Due to the fact that the MIC5159 delivers
constant current limiting, power dissipated by the
MOSFET is equal to the input voltage multiplied by the
maximum output current.
Figure 1 shows a simple, inexpensive circuit that allows
the current limiting to be re-entrant. This reduces power
dissipation in current limited conditions. As the output
voltage begins to drop, the differential voltage across the
input and output increases. This pulls the current sense
voltage lower, reducing the amount of output current to
maintain 50mV across the sense resistor. This reduction
in output current equates to a reduction in power
dissipation in the MOSFET. Figures 2 and 3 show a
comparison of linear current limiting versus the re-
entrant current limiting scheme implemented in Figure 1.
MIC5159-1.8BM6/YM6
R
VOUT
R
SENSE
C1
10µF
3.3 V
IN
R
VIN
Q1,2,3
Si4433DYx3
ISENSE
VIN
GATE
ADJ
C2
47µF
1.8 V
OUT
1.5
A
Figure 1. Re-Entrant Current Limit
0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1.60
OUTPUT VOLTAGE (V)
OUTPUT CURRENT (A)
Constant Current Limit
Re-Entrant
Current Limit
Figure 2. Output Voltage Characteristics
Re-Entrant Current Limit
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
0 0.5 1 1.5
POWER DISSIPATION (W)
OUTPUT VOLTAGE (V)
Re-Entrant
Current Limiting
Constant Current
Limiting
Figure 3. Power Dissipation
vs. Output Voltage
Enable/Shutdown
The MIC5159 comes with an active-high enable pin that
allows the regulator to be disabled. Forcing the enable
pin low disables the regulator and sends it into a low off-
mode-current state. Forcing the enable pin high enables
the output voltage. This part is CMOS and the enable pin
cannot be left floating; a floating enable pin may cause
an indeterminate state on the output.
Output Capacitor
The MIC5159 requires an output capacitor to maintain
stability and improve transient response. Proper
selection is important to ensure proper operation. The
MIC5159 output capacitor selection is highly dependent
upon the components and the application. With a very
high gate charge (gate capacitance) MOSFET, the
output requires a much larger valued ceramic capacitor
for stability. As an alternative to a large valued ceramic
capacitor, a smaller-valued tantalum capacitor can be
used to provide stability. At higher load currents, lower
R
DS(ON)
MOSFETs are used; these MOSFETs typically
having much larger gate charge. If the application does
not require ultra-low-dropout voltage, smaller values of
ceramic capacitance may be used.
Micrel, Inc.
MIC5159
June 2006
9
M9999-062706
Input Capacitor
An input capacitor of 1.0µF or greater is recommended
when the device is more than 4 inches away from the
bulk AC supply capacitance or when the supply is a
battery. Small, surface mount, ceramic capacitors can be
used for bypassing the input to the regulator, further
improving the integrity of the output voltage. Larger input
capacitors may be required depending on the
impedance of the source and the output load
requirements.
Layout Considerations
Input and output capacitor placement should be as close
as possible to the input and output, respectively. Trace
resistance between the current sense and the MOSFET
source should be minimized. Trace resistance will
increase dropout voltage. This is more of a factor at
higher output currents.
Also, a minimum amount of distance between the gate
pin, on the MIC5159, and the P-Channel MOSFET gate
is recommended. A long trace can create a small
parasitic inductor. This, coupled to the gate capacitance
of the MOSFET, can create a high frequency tank circuit.
A small 50 resistor in series with the gate may be
required to eliminate high-frequency noise.
Adjustable Regulator Design
The MIC5159 allows programming the output voltage
anywhere between 1.235V to V
IN
. Two resistors are
used. See Figure 4. The resistor values are calculated
by:
×= 1
1.235
V
R2R1
OUT
Where V
OUT
is the desired output voltage.
V
IN
R
S
R1
R2
V
OUT
C
OUT
= 10µF
ceramic
Si3445
IS
ADJIN
EN
GND
GATE
MIC5159-x.x
Figure 4. Adjustable Regulator Design

MIC5159YM6-TR

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LDO Voltage Controllers Progr. Ilim LDO Controller
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