MAX5921/MAX5939
-48V Hot-Swap Controllers with External
R
SENSE
and High Gate Pulldown Current
10 ______________________________________________________________________________________
If the voltage between V
EE
and SENSE reaches the cur-
rent-limit trip voltage (V
CL
), the MAX5921/MAX5939 pull
down the GATE and regulate the current through the
external MOSFET such that V
SENSE
- V
EE
< V
CL
. If the
current drawn by the load drops below V
CL
/ R
SENSE
limit, the GATE voltage rises again. However, if the load
current is at the regulation limit of V
CL
/ R
SENSE
for a peri-
od of t
PHLCL
, the electronic circuit breaker trips, causing
the MAX5921/MAX5939 to turn off the external MOSFET.
After an overcurrent fault condition, the MAX5921 auto-
matically restarts after t
OFF
has elapsed. The MAX5939
circuit breaker is reset by toggling UV or by cycling
power. Unless power is cycled to the MAX5939, the
device waits until t
OFF
has elapsed before turning on the
gate of the external FET.
Load-Current Regulation
The MAX5921/MAX5939 accomplish load-current regu-
lation by pulling current from GATE whenever V
SENSE
-
V
EE
> V
CL
. This decreases the gate-to-source voltage of
the external MOSFET, thereby reducing the load current.
When V
SENSE
- V
EE
< V
CL
, the MAX5921/MAX5939 pulls
GATE high by a 45µA (I
PU
) current.
Exponential Current Regulation
The MAX5921/MAX5939 provide an exponential pull-
down current to turn off the external FET in response to
overcurrent conditions. The GATE pulldown current
increases (see Typical Operating Characteristics) in
response to V
SENSE
- V
EE
potentials greater than 50mV
(V
CL
).
Load Current Regulation
(Short-Circuit Condition)
The MAX5921/MAX5939 devices also include a very
fast high-current pulldown source connected to GATE
(see Typical Operating Characteristics). The high-cur-
rent pulldown activates if V
SENSE
exceeds V
EE
by
650mV (typ) during a catastrophic overcurrent or short-
circuit fault condition. The high-current pulldown circuit
sinks as much as 450mA from GATE to turn off the
external MOSFET.
Immunity to Input Voltage Steps
The MAX5921/MAX5939 guard against input voltage
steps on the input supply. A rapid increase in the input
supply voltage (V
DD
- V
EE
increasing) causes a current
step equal to I = C
L
x V
IN
/ t, proportional to the input
voltage slew rate (V
IN
/ t). If the load current exceeds
V
CL
/ R
SENSE
during an input voltage step, the MAX5921/
MAX5939 current limit activates, pulling down the gate
voltage and limiting the load current to V
CL
/ R
SENSE
. The
DRAIN voltage (V
DRAIN
) then slews at a slower rate than
the input voltage. As the drain voltage starts to slew
down, the drain-to-gate feedback capacitor C2 pushes
back on the gate, reducing the gate-to-source voltage
(V
GS
) and the current through the external MOSFET.
Once the input supply reaches its final value, the DRAIN
slew rate (and therefore the inrush current) is limited by
the capacitor C2 just as it is limited in the startup condi-
tion (see the Power-Supply Ramping section). To ensure
correct operation, R
SENSE
must be chosen to provide a
current limit larger than the sum of the load current and
the dynamic current into the load capacitance in the
slewing mode.
If the load current plus the capacitive charging current is
below the current limit, the circuit breaker does not trip.
Undervoltage and Overvoltage Protection
Use UV and OV to detect undervoltage and overvoltage
conditions. UV and OV internally connect to analog com-
parators with 130mV (UV) and 50mV (OV) of hysteresis.
When the UV voltage falls below its threshold or the OV
voltage rises above its threshold, GATE pulls low. GATE
is held low until UV goes high and OV is low, indicating
that the input supply voltage is within specification. The
MAX5921/MAX5939 includes an internal lockout (UVLO)
that keeps the external MOSFET off until the input supply
voltage exceeds 15.4V, regardless of the UV input.
UV is also used to reset the circuit breaker after a fault
condition has occurred. Pull UV below V
UVL
to reset the
circuit breaker.
GATE - V
EE
10V/div
V
EE
50V/div
DRAIN
50V/div
INRUSH
CURRENT
1A/div
4ms/div
Figure 6b. Inrush Control Waveforms
MAX5921/MAX5939
-48V Hot-Swap Controllers with External
R
SENSE
and High Gate Pulldown Current
______________________________________________________________________________________ 11
Figure 10 shows how to program the undervoltage and
overvoltage trip thresholds using three resistors. With R4
= 549k, R5 = 6.49k, and R6 = 10k, the undervolt-
age threshold is set to 38.5V (with a 43V release from
undervoltage), and the overvoltage is set to 71V. The
resistor-divider also increases the hysteresis and over-
voltage lockout to 4.5V and 2.8V at the input supply,
respectively.
PWRGD
/PWRGD Output
Use the PWRGD (PWRGD) output to enable a power
module after hot insertion. Use the MAX59__A (PWRGD)
to enable modules with an active-low enable input
(Figure 12), or use the MAX59__B (PWRGD) to enable
modules with an active-high enable input (Figure 11).
The PWRGD signal is referenced to the DRAIN termi-
nal, which is the negative supply of the power module.
The PWRGD signal is referenced to V
EE
.
When the DRAIN voltage of the MAX5921A (see
Selector Guide for complete selection) or MAX5939A is
high with respect to V
EE
or the GATE voltage is low
from an undervoltage condition, then the internal pull-
down MOSFET Q2 is off. The PWRGD output goes into
a high-impedance state (Figure 13). PWRGD is pulled
high by the module’s internal pullup current source,
turning the module off. When the DRAIN voltage drops
below V
DL
and the GATE voltage is greater than
V
GATE
- V
GH
, Q2 turns on and PWRGD pulls low,
enabling the module.
The PWRGD signal can also be used to turn on an LED
or optoisolator to indicate that the power is good (Figure
13) (see the Component Selection Procedure section).
When the DRAIN voltage drops below V
DL
and the
GATE voltage is greater than V
GATE
- V
GH
, MOSFET
Q3 turns on, shorting I
1
to V
EE
and turning Q2 off. The
pullup current in the module pulls the PWRGD high,
enabling the module.
When the DRAIN voltage of the MAX5921B/MAX5939B
(see Selector Guide for complete selection) is high with
respect to V
EE
(Figure 12) or the GATE voltage is low
due to an undervoltage condition, the internal MOSFET
Q3 is turned off so that I
1
and the internal MOSFET Q2
clamp PWRGD to the DRAIN turning off the module.
Once the PWRGD and PWRGD outputs are active, the
MAX5921/MAX5939 output does not toggle due to an
overvoltage (OV) fault.
GATE Voltage Regulation
GATE goes high when the following startup conditions
are met: UV is high, OV is low, the supply voltage is
above V
UVLOH
, and (V
SENSE
- V
EE
) is less than 50mV.
The gate is pulled up with a 45µA current source and is
regulated at 13.5V above V
EE
. The MAX5921/MAX5939
include an internal clamp that ensures the GATE voltage
of the external MOSFET never exceeds 18V. During a
fast-rising V
DD
, an additional dynamic clamp keeps the
GATE and SENSE potentials as close as possible to pre-
vent the FET from accidentally turning on. When a fault
condition is detected, GATE is pulled low (see the Load
Current Regulation section).
GATE - V
EE
10V/div
DRAIN
50V/div
INRUSH
CURRENT
5A/div
1ms/div
Figure 7. Short-Circuit Protection Waveform
DRAIN
20V/div
V
EE
20V/div
I
D
(Q1)
2A/div
400
µ
s/div
Figure 8. Voltage Step-On Input Supply
MAX5921/MAX5939
-48V Hot-Swap Controllers with External
R
SENSE
and High Gate Pulldown Current
12 ______________________________________________________________________________________
Overcurrent Fault Integrator
The MAX5921/MAX5939 feature an overcurrent fault inte-
grator. When an overcurrent condition is detected, an
internal digital counter is incremented. The clock period
for the digital counter is 32µs for the 500µs maximum
current-limit duration version and 128µs for 2ms maxi-
mum current-limit duration devices. An overcurrent of
less than 32µs is interpreted as an overcurrent of 32µs.
When the counter reaches 500µs (the maximum current-
limit duration) for the MAX5921/MAX5939A, an overcur-
rent fault is generated. If the overcurrent fault does not
last 500µs, then the counter begins decrementing at a
rate 128 (maximum current-limit duty cycle) times slower
than the counter was incrementing. Repeated overcur-
rent conditions generate a fault if the duty cycle of the
overcurrent condition duty ratio is greater than the maxi-
mum current-limit duty cycle (see Figure 14).
Thermal Shutdown
The MAX5921/MAX5939 include internal die-tempera-
ture monitoring. When the die temperature reaches the
thermal-shutdown threshold, T
OT
, the MAX5921/
MAX5939 pull GATE low and turn off the external MOS-
FET. If a good thermal path is provided between the
MOSFET and the MAX5921/MAX5939, the device offers
thermal protection for the external MOSFET. Placing the
MAX5921/MAX5939 near the drain of the external MOS-
FET offers the best thermal protection because most of
the power is dissipated in its drain.
After a thermal shutdown fault has occurred, the
MAX5921_ turns the external FET off for a minimum
time of t
OFF
, allowing the MOSFET to cool down. The
MAX5921_ device restarts after the temperature drops
20°C below the thermal-shutdown threshold.
The MAX5939_ latches off after a thermal shutdown
fault. The MAX5939_ can be restarted by toggling UV
low or cycling power. However, the device keeps the
external FET off for a minimum time of t
OFF
when tog-
gling UV.
Applications Information
Sense Resistor
The circuit-breaker current-limit threshold is set to 50mV
(typ). Select a sense resistor that causes a drop equal
to or above the current-limit threshold at a current level
above the maximum normal operating current. Typically,
set the overload current to 1.5 to 2.0 times the nominal
load current plus the dynamic load-capacitance charg-
ing current during startup. Choose the sense resistor
power rating to be greater than (V
CL
)
2
/ R
SENSE
.
V
GATE
- V
EE
2V/div
I
D
(Q1)
2A/div
10ms/div
Figure 9. Automatic Restart After a Short Circuit
V
EE
V
DD
OV
UV
-48V
V
UV
= 1.255
R4 + R5 + R6
R5 + R6
R4
R5
R6
3
2
4
8
V
OV
= 1.255
R4 + R5 + R6
R6
MAX5921
MAX5939
-48V RTN
(SHORT PIN)
-48V RTN
Figure 10. Undervoltage and Overvoltage Sensing

MAX5921BESA+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Hot Swap Voltage Controllers 48V- Hot-Swap Controller
Lifecycle:
New from this manufacturer.
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